Fatality #18 for Coal Mining 2013

ftl2013c18On Friday, October 11, 2013, a 59-year-old shuttle car operator, with approximately 22 years of mining experience, was killed when a shuttle car struck him. The victim was in the crosscut between the No. 6 and No. 7 entries. This crosscut and adjoining entries were being used to gain access to rooms being mined on the right side of the section.

Best Practices

  • Use proximity detection systems to protect personnel from accidents of this type. See the proximity detection single source page on the MSHA web site.
  • Always ensure that visibility is not obstructed in the direction of travel and across the equipment being operated.
  • Use transparent curtain for check and line curtains in the active face areas.
  • Sound audible warnings when the equipment operator’s visibility is obstructed, such as when making turns, reversing direction, or approaching ventilation curtains.
  • Come to a complete stop and sound an audible warning before proceeding through ventilation controls.
  • Ensure the sound level of audible warnings is significantly higher than that of the ambient noise.
  • Shine equipment lights in the direction of travel when operating haulage equipment.
  • Never position yourself in an area or location where equipment operators cannot readily see you.
  • Always communicate your position and intended movements to mobile equipment operators.

For more information related to struck-by equipment accidents, view the following link: MSHA – Safety Targets Programs – Hit By Underground Equipment at www.msha.gov

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf).

Fatality #16 for Coal Mining 2013

ftl2013c16On Saturday, October 5, 2013, a 47-year-old laborer with approximately 15 years of mining experience, was killed when the battery powered personnel carrier he was driving overturned and pinned him underneath the vehicle.

Best Practices

  • Operate all powered haulage, along with trailers and sleds, at speeds consistent with conditions and the equipment used.
  • Control equipment so that it can be stopped within the limits of visibility.
  • Maintain off-track haulage roadways from bottom irregularities, debris, and wet or muddy conditions that affect the control of the equipment.
  • Sound audible warnings when making turns, reversing directions, approaching ventilation curtains, and any time the operator’s visibility is obstructed. Ensure the sound level of audible warnings is significantly higher than that of ambient noise.
  • Maintain mechanical steering and control devices to provide positive control at all times.
  • Provide all self-propelled rubber-tired haulage equipment with well-maintained brakes, lights, and warning devices.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf).

Fatality #15 for Coal Mining 2013

ftl2013c15On Friday, October 4, 2013, a 62-year-old longwall maintenance coordinator, with 42 years of mining experience, was killed while supervising the face conveyor chain installation on a longwall set up. A battery-powered scoop was being used in conjunction with a sheave block and wire rope to pull the top conveyor chain through the pan line toward the tail drive. The chain became fouled and the victim positioned himself to observe the cause of the problem. As the scoop continued to tram, the sheave assembly and wire rope, which were under tension, came loose and propelled forward. The sheave assembly struck the victim.

Best Practices

  • Ensure that chains, wire ropes, and hooks are properly attached or rigged.
  • Ensure persons are positioned in a safe location before tension is applied when pulling or lifting with chains, wire rope, or other rigging. This includes staying out of a potential line of flight of components in case of an equipment failure.
  • Inspect devices for signs of wear such as rust, metallic loss, fraying of rope, broken strands in cables, elongation of metal, etc.
  • Never weld hooks on equipment in order to attach ropes or chains for towing or hoisting.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf).

Fatality #12 for Coal Mining 2013

ftl2013c12On Tuesday, August 6, 2013, a 56-year old continuous mining machine operator, with 37 years of mining experience, was killed as a result of a coal rib outburst. The section crew was retreat mining the first right lift of the #3 entry in a five entry system when the accident occurred. Two other miners were injured, one seriously.

Best Practices

  • Ensure that the approved roof control plan support provisions are suitable for the geological conditions at the mine and that the plan is followed.
  • Ensure that the pillar dimensions and mining method are suitable for the conditions. OR, ensure that roof and rib control methods are adequate for the depth of cover and for the potential effects of any mines above or below active workings.
  • Develop a map of geological features and anomalies to determine orientation as a means to predict when and where they will be encountered during mining, so additional roof support can focus on those areas.
  • Conduct frequent and adequate examinations of roof, face, and ribs. Be alert for changing conditions. When hazardous conditions are detected, danger off access to the area until it is made safe for work and travel.
  • Maintain proper entry widths and pillar dimensions.
  • When gob falls have been delayed for periods that exceed routine intervals for the mining conditions, evaluate the area and consider evacuating miners and equipment to a safe area until the fall occurs.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf).

Fatality #10 for Coal Mining 2013

ftl2013c10On Tuesday, July 2, 2013, a 35-year old continuous mining machine operator (victim), with 11 years mining experience, was killed when he was struck by a battery-powered coal hauler and pinned between the coal hauler and the coal rib. The victim was taking a lunch break behind a line curtain the No. 4 entry and the intersection of the last open crosscut, which was in the haulage route to the continuous mining machine.

Best Practices

  • Ensure that all persons are positioned to avoid danger from moving equipment. Never position yourself in an area or location where equipment operators cannot readily see you.
  • Use proximity detection systems to protect personnel from accidents of this type. See the proximity detection single source page on the MSHA web site.
  • Use transparent curtain for check and line curtains in the active face areas.
  • Sound audible warnings when the equipment operator’s visibility is obstructed, such as when making turns, reversing direction, or approaching ventilation curtains. Assure that the sound level of audible warnings is significantly higher than that of the ambient noise.
  • Energize the lights in the direction of travel when operating haulage equipment.
  • Equipment operators should come to a complete stop and sound an audible warning before proceeding through ventilation controls.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf).

Fatality #8 for Metal/Nonmetal Mining 2013

ftl2013m08On June 2, 2013, a 42-year old miner with 2½ years of experience was killed at an underground gold mine. The victim was operating a Load Haul Dump (LHD), preparing to backfill a stope, when the LHD overtraveled the edge of the stope and fell into the open hole.

Best Practices

  • Establish policies and procedures for conducting specific tasks.
  • Before beginning any work, ensure that persons are properly task trained and understand the hazards associated with the work to be performed.
  • Provide berms, bumper blocks, safety hooks or similar impeding devices at dumping locations where there is a hazard of overtravel or overturning.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #9 for Coal Mining 2013

ftl2013c09On Thursday, June 6, 2013, a 36-year-old conveyor belt foreman with 4 years of mining experience was killed while checking a belt wiper at the belt conveyor discharge. He was positioned at the end of an elevated catwalk parallel to the belt drive to check the wiper. When the victim contacted the guardrail at the end of the catwalk, it gave way and he fell below onto the moving belt conveyor.

Best Practices

  • Check guards along belt conveyors for stability and good repair.
  • Train all employees thoroughly on the dangers of working or traveling around moving conveyor belts.
  • Install appropriately-designed railings, barriers, or covers at all required conveyor belt locations, and ensure it is maintained in structurally sound condition.
  • Perform thorough workplace examinations. Inspect the work areas for all potential hazards including places that persons may fall from or through.
  • Provide belt conveyor stop and start controls at areas where miners must access both sides of the conveyor. Provide these areas with adequate crossing facilities (e.g. cross-overs or cross-unders).
  • Do not assume handrails or guards are strong enough to support you, and never lean against or support your weight on guarding.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf).

Fatality #7 for Metal/Nonmetal Mining 2013

ftl2013m07

On May 17, 2013, a 22-year old mucker with 31 weeks of experience was killed at an underground molybdenum mine. The victim was checking a derailed loaded ore car when he was pinned between it and another loaded ore car.

Best Practices

  • Establish policies and procedures for conducting specific tasks.
  • Before beginning any work, ensure that persons are properly task trained and understand the hazards associated with the work to be performed.
  • Maintain communications with all persons performing the task.
  • Conduct adequate pre-operational checks and ensure that all braking systems on mobile equipment are functioning properly.
  • Do not work or cross between rail cars unless the locomotive is stopped and the operator is notified and acknowledges your presence.
  • Never place yourself between rail cars without blocking them to prevent movement.
  • Maintain the track and track mounted equipment to prevent derails.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #5 for Metal/Nonmetal Mining 2013

ftl2013m05On April 16, 2013, a 58-year old shaftman with 32 years of experience was seriously injured at an underground salt mine. The victim and two coworkers were replacing a bushing on the side of a skip hoist in the production shaft. The victim was standing on a steel beam outside the handrails of a covered work platform where the coworkers were standing, when a piece of salt fell and struck him. He was transported to a hospital where he died on April 17, 2013.

Best Practices

  • Establish and discuss safe work procedures. Identify and control all hazards associated with the work to be performed in a shaft with the methods to properly protect persons.
  • Task train all persons to recognize all potential hazardous conditions and to understand safe job procedures for elimination of the hazards, such as falling material, before beginning work.
  • Examine the shaft and remove loose material prior to commencing work.
  • Implement measures to ensure persons are properly positioned and protected from falling material while performing shaft maintenance work.
  • Perform shaft maintenance work from a substantial platform with adequate overhead protection.
  • Perform maintenance work for skip hoists and other conveyances on the surface whenever possible.
  • Monitor personnel routinely to determine that safe work procedures are followed.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #8 for Coal Mining 2013

ftl2013c08On Friday, March 22, 2013, a 29-year old continuous mining machine operator, with 9 years of mining experience, was killed while operating a remote-controlled continuous mining machine during retreat mining. While mining a left hand lift, the victim and his helper were positioned near the right rear corner of the continuous mining machine and the right rib. A section of roof, approximately 8 feet long by 7 feet wide and 16 inches thick, fell and broke several roof bolts. The fallen rock struck the victim and knocked down the victim’s helper, injuring him. The slab of rock that fell was a portion of a larger fall, approximately 20 feet wide by 25 feet long, that included the bolted roof between the rear of the continuous mining machine and the mobile roof support units located inby.

Best Practices

  • Ensure that the approved Roof Control Plan support provisions are suitable for the geological conditions at the mine and that the plan is followed.
  • Develop a map of geologic features, so additional support can focus on those areas.
  • Conduct frequent and adequate examinations of roof, face, and ribs. Be alert for changing conditions. When hazardous conditions are detected, danger off access to the area until it is made safe for work and travel.
  • Maintain proper entry widths and pillar dimensions.
  • Develop a safe procedure to align Mobile Roof Supports with the lift being mined.
  • Install and examine test holes regularly for changes in roof strata.
  • Take additional measures when hazards associated with draw rock are encountered, such as mining shorter cuts and decreasing roof bolt spacing.
  • When joints are encountered, install adequate supplemental support.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf).