Fatality #2 for Metal/Nonmetal Mining 2016

m02On March 8, 2016, a 54-year old miner with 5 years of mining experience was killed at a surface sand and gravel operation. The miner backed his haul truck over a dump site and the driver was found at the bottom of the embankment, 60 feet below. The victim was found unresponsive and partially submerged in water. CPR was attempted, but the victim was not able to be resuscitated.

Best Practices

  • Maintain berms at least mid-axle height on the largest piece of equipment using a roadway.
  • Visually inspect dumping locations prior to beginning work and as changing conditions warrant. Clearly mark dump locations with reflectors and/or markers.
  • Provide training to all dump-point workers on recognizing dump-point hazards, taking appropriate corrective measures, and using safe dumping procedures. Instruct all drivers to maintain the truck perpendicular to the edge when backing up at dump sites.
  • To lower risks at dump areas, dumping should be conducted a safe distance from the edge. Utilize a bulldozer with the “dump-short, push-over” method of spoiling material.
  • Ensure work areas and dump sites are properly illuminated at night.
  • Equipment operators should always wear seat belts.
  • Monitor persons routinely to determine safe work procedures are followed.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #1 for Metal/Nonmetal Mining 2016

On February 26, 2016, a truck driver delivering multiple sections of polyurethane pipe was struck by a section of pipe during the unloading process. A forklift removed two sections of pipe from the passenger side of the truck, and then left the area with the two sections. While the forklift was away, a single, unsecured section of pipe rolled off on the driver’s side of the truck and struck the victim. Each section of pipe was approximately 50’ long and weighed approximately 1,750 pounds. Miners began first aid but the driver was unresponsive. He was transported to the local hospital and later died.

Best Practices

  • Analyze all tasks, identify possible hazards prior and eliminate the risks prior to beginning work.
  • Before beginning work, establish safe work procedures, train and discuss with all persons performing the task.
  • Examine work areas during the shift for hazards that may be created as a result of the work being performed.
  • Evaluate the stability of the material before unfastening a load. Pay particular attention to loads that may have shifted or become unstable during transport.
  • Install secondary supports (side stakes) of adequate height and strength to prevent material from falling when the load is unfastened; or prior to unfastening the material, secure the item being unloaded to the machine used in the unloading process.
  • Stand clear of items of massive weights having the potential of becoming off-balanced while being loaded or unloaded.
  • Implement measures to ensure persons are properly positioned and protected from hazards while performing a task. Ground personnel should be highly visible. Unauthorized persons should be kept clear of the area.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #17 for Metal/Nonmetal Mining 2015

m17On December 28, 2015, a 42-year old miner with 3 years of experience was killed at a surface gold mine. The operator of a loaded haul truck was attempting to have his truck climb a snow covered access road when his truck slid backwards striking the cab of the victim’s loaded haul truck, which was also recovering from sliding backwards down the same access road. Several minutes later, a third loaded haul truck also slid down backwards while attempting to climb the access road, colliding with the other wrecked haul trucks.

Best Practices

  • Maintain control of equipment at all times, making allowances for prevailing conditions (low visibility, inclement weather, etc).
  • Haulage roads should be examined for hazardous conditions prior to permitting equipment access and especially when conditions change due to snow, ice, or water. Communicate hazardous conditions to other persons using the haulage road.
  • Keep roadways clear and safe for travel. Remove snow and ice which may cause loss of traction for equipment along roadways.
  • Train all employees on proper work procedures, hazard recognition and avoidance.
  • Observe all speed limits, traffic rules, and ensure that grades on haulage roads are appropriate for haulage equipment being used.
  • Maintain appropriate distance between vehicles to allow for corrective action.
  • On snow covered steep grades, consider the use of chains for better traction while stopping or climbing.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #16 for Metal/Nonmetal Mining 2015

m16On December 15, 2015, a 75-year old tow truck laborer was killed at a cement plant.  As the tow truck operator was lowering the truck’s boom it struck the victim. The victim suffered a severe head wound but was conscious when transported to a local hospital but later died of his injuries.

Best Practices

  • Position yourself only in areas where you will not be exposed to hazards resulting from a sudden release of energy.  Be aware of your location in relation to machine parts that can move.
  • Establish communications between equipment operators and machine helpers.  Make sure those around you know your intentions.
  • Positively block machine parts (including hydraulic boom lifts) and suspended loads from motion prior to entering areas underneath them.
  • Ensure that persons are properly task trained regarding safe operating procedures before allowing them to operate mobile equipment and monitor work to ensure procedures are followed.
  • Ensure that all operating systems and safety features on mobile equipment are maintained and functional at all times.
  • Operate all machinery in accordance with manufacturers operating guidelines.
  • Wear all appropriate personal protective equipment.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #15 for Metal/Nonmetal Mining 2015

m15On August 3, 2015, an 18-year old truck driver (seasonal associate) with 9 weeks experience was killed at a granite mine. The victim backed his truck under a conveyor belt to be loaded. After exiting the truck, the victim entered a door leading underneath the “sand fines silo.” Soon after entering the silo, the structure collapsed burying the victim beneath the falling material.

Best Practices

  • Routinely examine metal structures for indications of weakened structural soundness (corrosion, fatigue cracks, bent/buckling beams, braces or columns, loose/missing connectors, broken welds, spills of stored solids, etc.).
  • Periodic detailed inspections should be performed which examine hopper and wall thicknesses, critical connections such as the hopper to the wall, and the material flow conditions. Both the inside and outside of the structure should be evaluated.
  • Report any changes in the discharge flow pattern which may be a result of an internal obstruction that causes non-uniform pressures on the silo structure.
  • Report all areas where indications of structural weakness are found.
  • Schedule inspections of the silo’s interior surface only when all material has been removed to determine if it has become polished and worn from use.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #13 for Metal/Nonmetal Mining 2015

m13On August 3, 2015, a 64-year old miner with 44 weeks experience was killed at a sand and gravel mine. The victim was operating a front-end loader, loading trucks from a stockpile, when he exited the loader. While outside the loader, the approximate 35-foot high stockpile slope failed and engulfed the victim between the stockpile and the loader.

Best Practices

  • Ensure that miners are adequately trained in determining the stability of a stockpile. Any unconsolidated material sloped above its natural angle of repose is, by definition, UNSTABLE and potentially DANGEROUS.
  • Ensure that equipment on site has the capability to trim stockpiles safely.
  • Ensure that equipment is parked in a safe location before exiting the vehicle.
  • Ensure adequate work place examinations are performed and promptly correct hazardous conditions that adversely affect safety and health.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #12 for Metal/Nonmetal Mining 2015

m12On July 10, 2015, a 50-year old Superintendent with 26 years of experience was killed at a sand and gravel dredge operation.  Two miners were attempting to dislodge the clam shell bucket from the bottom of the pond when the dredge capsized. One miner was injured but was able to swim to shore and summon assistance. The victim was recovered eight days later.

Best Practices

  • Always wear a life jacket where there is a danger of falling into the water.
  • Ensure that machinery components are blocked against hazardous stored energy prior to performing maintenance or repairs.
  • Task train all persons to recognize all potential hazardous conditions and ensure they understand safe job procedures for elimination of the hazards before beginning work.
  • Examine and test all safety devices on a regular basis and ensure that they are operating properly.
  • When non-routine tasks or problems occur, conduct a risk analysis before starting the task to ensure that all hazards are evaluated and eliminated.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #11 for Metal/Nonmetal Mining 2015

m11On May 18, 2015, a 59-year old delivery truck driver with 32 years of experience was killed at a cement plant.  The victim arrived at the plant to deliver drums. After opening the trailer doors, the driver walked to the cab of his truck and proceeded to climb the steps to get back in the cab when he fell backwards onto the ground striking the back of his head.

Best Practices

  • Always use the “Three Points of Contact” method. Ensure that either two hands and one foot, or one hand and two feet are in contact with the ladder at all times when mounting and dismounting equipment.
  • Equipment should be designed to minimize the height of the first step from the ground and be provided with hand-holds to facilitate  “Three Points of Contact”
  • Keep hands free of any objects when mounting or dismounting equipment.
  • Maintain traction by ensuring footwear is free of potential slipping hazards such as dirt, oil, and grease. Slip resistant material can be coated to existing foot holds and handrails.
  • Always face equipment when mounting or dismounting it.
  • Always maintain and use the access provided by the manufacturer.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #10 for Metal/Nonmetal Mining 2015

m10On July 15, 2015, a 25-year old contractor with 6 months of experience was killed at a Kaolin processing plant. The victim was working alone and entered a railcar to wash out residual product.  The victim was later found unresponsive inside the railcar.

Best Practices

  • Miners MUST be adequately informed and trained for the hazards they will encounter. The mine operator should have a plan that addresses confined space entry, monitoring, (attendance) and rescue specific to the types of confined spaces at the mine.
  • Purging of the confined space to remove contaminants should be done before entry by means of a high volume of fresh air flow. Mechanical ventilation may be necessary to ensure an adequate supply of fresh air is provided for miners working in the confined space.
  • The person outside of the confined space should be ready to summon help if the miner inside the confined space requires assistance. The person monitoring should carry a portable radio to call for assistance in an emergency.  No miner should ever enter a confined space to conduct a rescue without awareness of the hazard(s) present and appropriate personal protective equipment.
  • Miners working within confined spaces should never work alone.  Ensure that a trained person is posted outside the confined space to monitor the miner working in the confined space. The miner working in the confined space should be attached to a lifeline.
  • Prior to use, gas detection equipment should calibrated or bump tested per manufacturer recommendations and miners should be task trained in the use of such equipment.
  • Oxygen deficiency is the leading cause of confined space fatalities.  Check the atmosphere inside the confined space for adequate oxygen, toxic contamination and accumulation of flammable gases with a suitable gas detector before entering the confined space.  Wear supplied air respirators when making these examinations.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #27 for Metal/Nonmetal Mining 2014

m27On June 14, 2014, Kevin Lee Ames, a 35-year-old laborer, was using a propane torch to shrink-wrap pelletized gypsum when he received serious burns on 35% of his body. He was subsequently discovered by a co-worker and transported to a hospital. He died on July 28, 2014. The death certificate indicated that the cause of death was mucormycosis (fungal infection) due to burns, and that the manner of death was an accident. An autopsy was not performed. Based on the findings of the death certificate and the MSHA investigation, the Fatality Review Committee determined that the death should be charged to the mining industry.

[SafeMiners.com note: We’re posting these much later, catching up from late notice and even later pictures from MSHA for the reasons noted above.]

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf).