MNM Fatality – 2/6/23

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This fatality never had an alert posted individually by MSHA but was mentioned in this Electrical Saety Alert. The following text is from the Final Report.

On February 6, 2023, at approximately 3:45 p.m., Javier Regalado-Cano (Regalado), a 61 year-old haul truck driver with over a year of mining experience, was fatally injured when he received an electrical shock. While Regalado was operating a haul truck, he raised the bed of the haul truck into the energized 13,800-volt phase-to-phase power lines (power lines). Regalado exited the haul truck and extinguished a fire on the haul truck’s left rear dual tires. Regalado received an electrical shock when he contacted the energized haul truck while reentering it. 

The accident occurred because the mine operator did not: 1) install warning devices for the power lines, and 2) de-energize or take other precautionary measures when mobile equipment was operating near energized power lines. 

Additional Information

Click here for: Preliminary Report (pdf), Final Report (pdf).

April Fatality Updates

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Final Reports posted:

  • none

Fatalities awaiting Fatality Alert to be posted:

  • 2/6/23 MNM – Electrical
  • 1/2/24 MNM – Powered Haulage
  • 4/15/24 MNM – Powered Haulage

Fatalities awaiting Final Report to be posted:

MNM Fatality – 4/25/22

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On April 25, 2022, MSHA was informed of a miner’s death. MSHA’s initial findings indicated medical-related issues as the cause of death. Because of the circumstances surrounding the accident, MSHA referred the accident to the Agency’s Chargeability Review Committee (Committee). On March 28, 2024, the Committee determined that this death should be charged to the mining industry.

On April 25, 2022, co-workers found a maintenance worker lying face down in a pool of water.  The maintenance worker was using a water hose to wash out fine material that had gathered under a tail pulley.

Best Practices

  • Maintain workplaces in a clean and dry condition when possible. 
  • Where wet processes are used, maintain drainage platforms, mats, or other dry standing places.
  • Ensure that miners have communication systems available when assigned to work alone.
  • Routinely check in on miners working alone.
  • Conduct workplace examinations before work begins in an area.

Additional Information

This is the 30th fatality reported in 2022, and the third classified as “Drowning.”

Click here for: Preliminary Report (pdf)

MNM Fatality – 7/26/23

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On July 26, 2023, a miner suffered serious injuries when he lost control of the pickup truck as it ascended a haul road. The victim died several months later from his injuries.

Best Practices

  • Perform pre-operational examinations of mobile equipment.
  • Maintain control of self-propelled mobile equipment while it is in motion.
  • After repair and maintenance, ensure mobile equipment is safe to operate.
  • Always wear a seatbelt and remain in the cab with your seatbelt on while operating mobile equipment. Never attempt to exit or jump from an out-of-control vehicle.

Additional Information

This is the 40th fatality reported in 2023, and the tenth classified as “Powered Haulage”.

Click here for: Preliminary Report (pdf)

Customer Truck Driver – Safety Alert

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Since 2021, customer truck drivers have been involved in six fatal accidents.

Best Practices

  • Provide site-specific hazard awareness training to customers, including commercial over-the-road truck drivers. 
  • Alert customer truck drivers to changes in traffic procedures, patterns, or road conditions.
  • Provide fall protection or safe means of access to customers who need to gain access to containers or tankers on their vehicles if there is danger of falling. 
  • Provide and maintain a safe location for drivers to tarp their loads.
  • Ensure customers follow proper loading and dumping procedures.

Click here for MSHA Alert (pdf).

Electric Arc Flash – Safety Alert

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In the last six months, 11 miners received injuries due to electric arc flashes.

Best Practices

  • Establish safe procedures before beginning work and discuss the plan with all miners involved in the task.
  • Electricians must know how to de-energize and disconnect electrical systems and equipment.
  • Use properly rated electrical meters and personal protective equipment, such as electrically rated gloves, insulated blankets or mats, and polycarbonate barriers.
  • Lock out and tag out circuits before working on electrical equipment.
    • Identify and control all hazardous energy sources before conducting any task.
    • Open the circuit breaker or load break switch to de-energize the incoming power cables or conductors.
    • Open the visual disconnect to confirm incoming power is off.
    • Lockout/Tagout the visual disconnect.
    • Ground the de-energized conductors.

Click here for MSHA Alert (pdf).

March Fatality Updates

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Final Reports posted:

Fatalities awaiting Fatality Alert to be posted:

  • 2/6/23 MNM – Electrical
  • 7/26/23 MNM – Powered Haulage (died 1/20/24)
  • 1/2/24 MNM – Powered Haulage

Fatalities awaiting Final Report to be posted:

MNM Fatality – 1/2/24

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On January 2, 2024, the driver of an over the road tractor-trailer haul truck died when the trailer tipped over onto the cab of the tractor. The driver was dumping part of the load of gravel from the trailer. Between 2018 and 2024, mine operators reported 14 injury accidents where over the road trucks tipped or rolled over while dumping. During the same period, miners were also injured when 28 off-road mine haul trucks tipped or rolled over. 

Best Practices

  • Dump only on level surfaces, free of spillage. Make sure elevated dump sites are substantial and equipped with adequate dump point restraints.
  •  Keep your truck and trailer in a straight line when backing up and never move faster than walking speed.
  • Avoid dumping in high or gusty wind conditions.
  • Stay in the cab with your seatbelt on during the dumping process. Never attempt to exit or jump from an overturning truck.
  • After dumping, remove any compacted material before reloading the truck.
  • Evenly distribute the load and use antifreeze in cold weather to prevent material from freezing and sticking in the truck bed.
  • Never overload trucks or trailers.

Additional Information

Click here for: Preliminary Report (pdf)

MNM Fatality – 3/1/24

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On March 1, 2024, a miner died after a metal slurry pipe struck him. The miner was removing the last bolt connecting two metal slurry pipes when the pipe broke free and swung in his direction.

Best Practices

  • Prevent miners from positioning themselves in a manner that will expose them to hazards while performing a task. 
  • Examine work areas before and during the shift for hazards. 
  • Ensure that blocking material is competent, substantial, and adequate to stabilize the load. 
  • Train miners in safe work procedures and hazard recognition. Monitor personnel routinely to ensure they follow safe work procedures.

Additional Information

This is the third fatality reported in 2024, and the first classified as “Machinery”

Click here for: Preliminary Report (pddf)

Final Rule and Plan Templates for Surface Mobile Equipment Safety

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This Final Rule became effective in January and will be enforced starting July 17, 2024. It requires all operators and many if not most contractors to:

  • develop a written Mobile Equipment Safety Program,
  • appoint at least one responsible person to evaluate and update the program at least once a year,
  • identify current and emerging technology that would be feasible to use,
  • and more.

The Final Rule is here, and templates and other resources here.