Fatality #7 for Metal/Nonmetal Mining 2015

m07On May 28, 2015, a 61-year old water truck operator with 2 years of experience was killed at a surface gold mine. The victim was killed when a water truck ran over a portable toilet that was occupied by the victim.

Best Practices

  • Locate portable toilet facilities in areas inaccessible to mobile equipment.  Always be aware of equipment operating in close proximity to your area.
  • Ensure that all persons are clear before moving equipment.
  • Sound your horn to warn  persons prior to moving mobile equipment  and wait a few moments to give them time to get to a safe location.
  • Communicate with mobile equipment operators before getting on or off of equipment and ensure they acknowledge your presence.
  • Establish rules and use signs or signals warning of hazards at locations where pedestrians and mobile equipment are both performing tasks.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #6 for Metal/Nonmetal Mining 2015

m06On March 23, 2015, a 48-year old mine operator with 20 years of experience was killed at a dimension stone operation.  The victim was operating a walk-behind masonry saw, positioned between the saw and a ledge, when he tripped and fell.  The victim and the saw went over the 4½-foot ledge, resulting in the saw falling on him.

Best Practices

  • Identify all hazards and use appropriate controls to protect miners prior to conducting any work.
  • Ensure that operators are in a safe position and have control of their equipment at all times.
  • Keep workplaces free of tripping hazards.
  • Use barricades or railings at edges of drop-offs where persons are in danger of falling.
  • Equip walk behind masonry saws with automatic shut off devices to stop the engine if the operator cannot maintain control of the equipment.
  • Design bench top stone cutting patterns to ensure the saw operator is not positioned between the saw and the drop off edge.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #7 for Coal Mining 2015

c07On Tuesday, March 17, 2015, a 52-year-old contract truck driver was killed while driving a fuel truck on a mine haulage road.  The tandem axle truck was found on its top near the bottom of a long descending grade which included a sharp curve to the right.  The fuel truck was fully loaded with approximately 3,500 gallons of diesel fuel.  After interviews, investigators could not determine if the victim was wearing a seatbelt at the time of the accident.

Best Practices

  • Always wear your seatbelt while operating mobile equipment.
  • Incorporate engineering controls that require seat belts to be properly fastened before equipment can be put into motion.
  • Monitor employees regularly to ensure seat belts are worn.
  • Maintain full control of equipment at all times while it is in motion.  Take into account weather and road conditions (steep grades, inclement weather, low visibility, etc.).  Ensure work areas are properly illuminated at night.
  • Never exceed a vehicle’s design capabilities, operating ranges, load limits, and safety features.  Always select the proper gear and shift to this lower gear well in advance of descending grades.
  • Maintain equipment braking systems in good repair and adjustment.  Never rely on engine brakes and transmission retarders as substitutes for keeping brakes properly maintained.
  • Conduct thorough pre-operational examinations to identify and repair defects that may affect the safe operation of equipment before it is placed into service.
  • Post conspicuous signs along haulage roads to inform operators of speed limits, approaching grades and curves, and the use of an appropriate gear to maintain a safe speed.

Click here for: MSHA Preliminary Report (pdf)

Fatality #6 for Coal Mining 2015

c06On Sunday, May 31, 2015, a 59-year-old mine examiner with 32 years of mining experience was found unconscious, unresponsive, and lying in a travel way.  The victim had been driving a diesel mantrip to travel to a set of seals to examine them.  The victim was located along the east coal rib, and the front right corner of the mantrip was in contact with the west rib just inby the location of the victim.

Best Practices

  • Operate all mobile equipment at speeds that are consistent with the type of equipment, roadway conditions, grades, clearances, visibility, and other traffic.
  • Always wear a seatbelt.
  • Maintain full control of the equipment while it is in motion.
  • Standardize and establish traffic rules, including speed limits, signals, and warning signs, at the mine.
  • Limit speed to safe levels by installing positive controls on personnel carriers and mantrips.
  • Install safety devices to keep miners from falling or being thrown out of moving vehicles.

Click here for: MSHA Preliminary Report (pdf)

May 2015 Impact Inspections

MSHA-logoThe U.S. Department of Labor’s Mine Safety and Health Administration announced that federal inspectors issued issued 176 citations during special impact inspections in May at 10 coal mines and seven metal and nonmetal mines MSHA conducted impact inspections at mines in Alabama, California, Kentucky, Illinois, Montana, Ohio, Pennsylvania, Texas, Virginia and West Virginia.

Begun in force in April 2010, the monthly inspections involve mines that merit increased agency attention and enforcement due to their poor compliance history or particular compliance concerns.

Click here for: MSHA link to spreadsheet (pdf).

Fatality #5 for Coal Mining 2015

c05.jpgOn May 28, 2015, a 45-year-old surface foreman with 27 years of experience was killed when he was crushed between the frames of a road grader and a tractor that was transporting a base power module for a highwall miner.  The foreman was in the process of connecting a chain between the two machines when the road grader rolled back and crushed him.

Best Practices

  • Never position yourself between equipment that is not blocked and secured from movement.
  • Turn the engine off, place the transmission in gear, set the park brake, and always ensure equipment is securely blocked against motion, before performing repair or maintenance work, which includes connecting tow bars.
  • Use a tow bar with adequate length and proper rating when towing heavy equipment.  A chain should never be used to tow mobile equipment.
  • If mobile equipment must be towed, the equipment should be on level firm ground and secured from movement prior to connecting the equipment.
  • Ensure miners are adequately trained on proper towing procedures.
  • Ensure mobile equipment operators are aware of your location at all times.
  • Maintain communications with mobile equipment operators while working in close proximity to equipment.  Utilize radios to communicate when visual contact cannot be maintained.
  • Maintain equipment braking systems in good repair and adjustment.  Do not depend on hydraulic systems to hold mobile equipment stationary.
  • Conduct pre-operational examinations to identify and repair defects that may affect the safe operation of equipment before it is placed into service.

Click here for: MSHA Preliminary Report (pdf)

April 2015 Impact Inspections

MSHA-logoThe U.S. Department of Labor’s Mine Safety and Health Administration announced that federal inspectors issued issued 107 citations and one order during special impact inspections conducted at 17 coal mines and one metal and nonmetal mine in April.

Begun in force in April 2010, the monthly inspections involve mines that merit increased agency attention and enforcement due to their poor compliance history or particular compliance concerns.

Click here for: MSHA link to spreadsheet (pdf).

March 2015 Impact Inspections

MSHA-logoThe U.S. Department of Labor’s Mine Safety and Health Administration announced that federal inspectors issued 188 citations and two orders as a result of special impact inspections conducted at 13 coal mines and seven metal and nonmetal mines in March.

Begun in force in April 2010, the monthly inspections involve mines that merit increased agency attention and enforcement due to their poor compliance history or particular compliance concerns.

Click here for: MSHA link to spreadsheet (pdf).

Fatality #5 for Metal/Nonmetal Mining 2015

m05On March 17, 2015, a 44-year old haul truck driver with 4 days of experience was injured at a dredge operation. He was operating a loaded articulated haul truck along an elevated roadway next to a dredge pond. After traveling about 125 yards from the loading point, the haul truck drifted into the water. The victim was removed from the truck, transported to a hospital, and then transferred to a trauma center where he died on March 19, 2015.

Best Practices

  • Task train mobile equipment operators adequately and ensure each operator can demonstrate proficiency in all phases of mobile equipment operation before performing work.
  • Provide and maintain adequate berms or guardrails on the banks of roadways where a drop-off exists.
  • Conduct adequate pre-operational checks and correct any defects affecting safety in a timely manner prior to operating mobile equipment.
  • Always wear a seat belt when operating self-propelled mobile equipment.
  • Maintain control of self-propelled mobile equipment while it is in motion.
  • Operate mobile equipment at speeds consistent with the conditions of roadways, tracks, grades, clearance, visibility, curves, and traffic.
  • Conduct adequate work place examinations using competent persons and promptly correct hazardous conditions that adversely affect safety and health.
  • Ensure that all exits from cabs on mobile equipment are maintained and operable.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #4 for Coal Mining 2015

c04On Monday, March 16, 2015, a 34-year-old section foreman with 10 years of mining experience was killed when a coal/rock rib approximately 90 inches long, 45 inches high, and 15 to 18 inches thick fell and pinned him against the side of a shuttle car.

Best Practices

  • Be aware of potential hazards at all times when working or traveling near ribs.
  • Avoid areas of close clearance between ribs and equipment.
  • Know and follow the approved roof control plan and provide additional support when cracks or other abnormalities are detected.  Remember, the approved roof control plan contains minimum requirements.
  • Install rib bolts on cycle and in a consistent pattern for the best protection against rib falls.
  • Train all miners to conduct thorough examinations of the roof, face, and ribs where persons will be working and traveling.  Correct all hazardous conditions before allowing persons to work or travel in such areas.
  • Be alert for changing conditions.  Report abnormal roof or rib conditions to mine management.
  • Adequately support or scale any loose roof or rib material from a safe location.   Use a bar of suitable length and design when scaling.
  • Danger off hazardous areas until appropriate corrective measures can be taken.

Click here for: MSHA Preliminary Report (pdf)