Fatality #8 for Coal Mining 2012

On Thursday, May 17, 2012, at approximately 12:00 p.m., a 57-year-old mechanic was killed at a coal preparation plant. The victim was standing on a 14-foot fiberglass extension ladder when it became unstable and slid across an I-beam. He fell down an adjacent hoist well opening 39 feet to the concrete floor below. He was attempting to cut and remove a 12-inch hoist beam located above the third floor in the plant.

Best Practices

  • Use fall protection when working in an elevated position and securely tie-off where the danger of falling exists.
  • Ensure all workers are adequately trained in the use of fall protection and restraint devices.
  • Examine fall protection equipment and personal protective equipment before each use. Ensure that defective equipment is replaced.
  • Use a ladder only on a stable and level surface, unless it has been secured (top or bottom) to prevent displacement.
  • Properly position ladders to ensure that footing is secure, that the ladder is resting in a manner that prevents movement, and that the ladder is protected from being struck by moving objects.
  • Keep your body centered between the rails of the ladder at all times. Do not lean too far to the side while working.
Click here for: MSHA Preliminary Report (pdf),  MSHA Investigation Report (pdf).

Fatality #5 for Metal/Nonmetal Mining 2012

On April 11, 2012, a 49 year-old excavator operator with approximately 8½ years of experience was injured at a sand and gravel operation. The victim was removing bolts from a counterweight on the back of an excavator when the counterweight fell and struck him. He was hospitalized and died on April 12, 2012, as a result of his injuries.

Best Practices

  • Before working on or near equipment, establish safe work procedures consistent with the design of the machine. Train all persons to recognize and understand these procedures.
  • Follow the equipment manufacturer’s procedures for the work being performed to ensure that all hazards are addressed.
  • Provide adequate task training to persons assigned to perform the work. Utilize assistance from the manufacturer when the equipment incorporates new technology and features.
  • Install blocking materials before removing mounting bolts from machinery components which can fall during disassembly.
Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #7 for Coal Mining 2012

On Wednesday, April 25, 2012, a 61-year-old demolition contractor with approximately 20 years of experience was killed from injuries received while dismantling a conveyor stacker belt from the surface area of an inactive underground coal mine. The victim had completed the final torch cut on an elevated, inclined stacker frame support beam containing the counter-weight, when the structure fell. The structure contacted the walkway (catwalk) where the victim was located. This section of the walkway, approximately 25 feet long, broke loose from the main structure, causing the victim to fall approximately 27 feet.

Best Practices

  • Establish safe work procedures, which include incorporating the manufacturer’s recommendations, to assure that workers are not exposed to hazards when performing maintenance, repairs, or demolition activity.
  • Prior to beginning work, ensure that all workers are trained in safe work procedures.
  • Examine work areas during the shift for hazards that may be created as a result of the work being performed.
  • Before starting any work, clear the area of tripping and stumbling hazards.
  • Provide and maintain safe access to all work areas.
  • Secure structures against unexpected movement when performing demolition work.
  • Use appropriate fall protection where there is a danger of falling.
  • Stay focused on your work for your own safety and the safety of your fellow workers.
Click here for: MSHA Preliminary Report (pdf),  MSHA Investigation Report (pdf).

Fatality #6 for Coal Mining 2012

On Friday, March 23, 2012, a 37-year old electrician, with approximately 3½ years experience (approximately 1½ years as an electrician), was killed when he contacted the energized conductors of a shuttle car trailing cable. He was making the final electrical connections for a replacement cable reel when he was electrocuted.

Best Practices

  • Develop a hazard analysis work plan before conducting repairs.
  • Always lock and tag-out electrical equipment prior to electrical work.
  • Perform your own lock and tag-out procedure. Never rely on others to de-energize or disconnect a circuit for you.
  • Use proper Personal Protective Equipment (PPE) for all electrical work.
  • Ensure that all electrical circuits and circuit breakers are identified properly before troubleshooting or performing electrical work.
  • Use properly rated non-contact voltage testers to ensure that circuits are de-energized.
  • Eliminate personal distractions when working on equipment.

For more information related to Lock and Tag safety, click on the following link on the MSHA Web site: Lock and Tag Safety

Click here for: MSHA Preliminary Report (pdf),  MSHA Investigation Report (pdf).

Fatality #5 for Coal Mining 2012

On Saturday, March 17, 2012, a 55-year-old surface foreman with 19 years of mining experience was killed when he was caught between the frame of a highwall miner transportation dolly and a front-end loader with a duck bill attachment.

Best Practices

  • Never position yourself between equipment in motion and a stationary object. Always be aware of your location in relation to machine parts that have the ability to move.
  • Ensure mobile equipment operators are aware of your location at all times.
  • Maintain communication with mobile equipment operators when working in confined areas. Ensure that line of sight, background noise, or other conditions do not interfere with communication.
  • Ensure miners are adequately trained for the task they are performing.
  • Use a tow bar with adequate length and proper rating when towing heavy equipment.
  • Make yourself more visible by wearing brightly-colored clothing or clothing that is distinguishable from surroundings.
Click here for: MSHA Preliminary Report (pdf),  MSHA Investigation Report (pdf).

Fatality #4 for Metal/Nonmetal Mining 2012

On March 20, 2012, a 54 year-old mine owner with approximately 25 years of experience was killed at an underground gemstone mine. He was cleaning fine ore with a shovel and loading it in the bucket of a front-end loader when rock fell from the top left rib about 20 feet high. The victim was working alone.

Best Practices

  • Examine work areas and identify and control all hazards before starting any work.
  • Establish safe work procedures and train all persons to recognize and understand these procedures.
  • Always examine, sound, and test for loose ground in areas before starting to work, after blasting, and as ground conditions warrant.
  • Test for loose material frequently during work activities and where necessary, scale loose material safely.
  • Install ground support in roof and ribs where conditions warrant.
  • Do not perform work alone in any area where hazardous conditions exist that would endanger your safety.
Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #4 for Coal Mining 2012

On Saturday, March 10, 2012, at approximately 6:15 p.m., a 34-year-old section foreman with 11 years of experience was killed while operating a continuous mining machine in the No. 2 entry. He was struck by a section of rock that fell from the right-hand rib. The rock was approximately 10 feet and 6 inches long, 3 feet and 4 inches high, and 10 inches thick.

Best Practices

  • Conduct thorough pre-shift and on-shift examinations of the roof, face, and ribs. A thorough exam must be conducted before any work or travel is started in an area and thereafter as conditions warrant.
  • Support any loose roof or rib material adequately or scale loose material before working or traveling in an area.
  • When hazardous roof or rib conditions are detected, areas should be dangered-off until they are made safe.
  • Rib bolts, installed on cycle and in a consistent pattern, provide the best protection from rib falls.
  • Assure that the Approved Roof Control Plan is followed and is suitable for the geologic conditions encountered. If adverse conditions are encountered, the plan must be revised to provide adequate support for the control of the roof, face, and ribs.
Click here for: MSHA Preliminary Report (pdf),  MSHA Investigation Report (pdf).

Fatality #3 for Metal/Nonmetal Mining 2012

On February 22, 2012, a 46 year-old plant mechanic with 7 years of experience was injured at a crushed stone operation when he fell 16 feet from an elevated walkway of a conveyor to the ground below. The victim and a coworker had been bolting a snub pulley in position. The coworker was positioned on a walkway on the other side of the belt. The victim was hospitalized and died on February 26, 2012.

Best Practices 

  • Establish and discuss safe work procedures. Before starting any work, identify and control all hazards.
  • Train all persons to recognize and understand safe job procedures, including the proper use of fall protection.
  • Always use fall protection when working where a fall hazard exists.
  • Install railings or cables when persons are required to work or travel near the edge of a structure.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #3 for Coal Mining 2012

On Saturday, March 3, 2012, a 32-year old foreman was killed while attempting to install a canopy on a Joy 21 SC Shuttle Car. The canopy was suspended from the mine roof by a cable and chain. The foreman was seated in the operator’s compartment of the shuttle car beneath the suspended canopy. The canopy shifted and fell, striking the foreman in the head, causing fatal injuries. The victim had 11 years of mining experience, 2 years and 6 weeks experience at this mine, and 32 weeks of experience as a foreman.

Best Practices

  • Before performing a materials handling job, consider all hazards and implement formal procedures that address possible hazards.
  • Devise safe methods to complete tasks involving large objects, massive weights, or the release of stored energy.
  • Always de-energize equipment and block against motion.
  • Never use permanent roof support as a mechanism for lifting heavy objects. Install lifting points that are designed and manufactured to support the intended load.
  • Use only devices designed and rated for the suspension of heavy loads and do not exceed the rated capacity of your hoisting, towing, or rigging tools.
  • When working with or near extremely heavy objects/materials suspended overhead, use a positive means to prevent objects/materials from falling, or moving.
  • Never work in the fall path of objects/materials or massive weights having the potential of becoming off-balanced while suspended.
  • Train personnel to recognize hazardous work procedures, including working in pinch points where inadvertent movement could cause injury.
Click here for: MSHA Preliminary Report (pdf),  MSHA Investigation Report (pdf).

Fatality #2 for Coal Mining 2012

On Sunday, February 26, 2012, at 1:15 a.m., a 52-year-old deckhand with 4 years of mining experience was determined missing. He had been assigned the task of measuring the draft of a set of empty barges that were to be loaded. He had to cross from the dock to the first empty barge. Witnesses observed him on the empty barge walking up-river on the barge. He apparently fell from the barge into the water. Co-workers saw his cap in the water and immediately called for the rescue squad. The victim was found beneath the bow of the dock at approximately 2:30 a.m. The miner was wearing a flotation device, but the flotation device was not designed to keep an unconscious miner’s face above water.

Best Practices

  • Utilize electronic devices to determine the draft in barges.
  • Install and use lifeline tie-off systems to provide fall protection over water.
  • Utilize and maintain sufficient area lighting and personal lighting.
  • Set up a look out and communications protocol. Do not work alone.
  • Ensure safe access is provided where persons are required to work or travel. Watch footing and stay clear of ropes, cables, and other obstacles. Use de-icing material to clear ice from walkways. Maintain three points of contact where practicable.
  • Wear properly fitted personal flotation devices (PFD) that are designed to keep an unconscious miner’s face above water.
  • Utilize wearable electronic emergency warning systems to immediately notify others of a fall into water. These devices can be equipped with water activated strobe lights and global positioning system (GPS) tracking.
Click here for: MSHA Preliminary Report (pdf),  MSHA Investigation Report (pdf).