Fatality #7 for Coal Mining 2011

On Thursday, June 9, 2011, a 53 year-old contract steelworker, with over 16 years of coal mine experience, was killed when he fell approximately 8 feet from a steel beam. He hit a lower cross beam before he landed on a conveyor belt cover located about 32 inches below the cross beam. The victim had been engaged in cutting operations just prior to the fall, and was repositioning when he removed his lanyard tie-off safety device from the location where it was secured.
Best Practices

  • Wear and use fall protection, maintaining 100 per cent tie off, when fall hazards exist.
    See TieOff.asp
  • Ensure workers are trained and understand the proper use of restraint devices.
  • Provide self retracting lanyard mechanisms when possible.
  • Ensure secure footing in all work areas.
  • Examine tools and personal protective equipment routinely and replace when defects or wear is evident.
  • Conduct a risk assessment of the work area prior to beginning any task and identify all possible hazards. Use the SLAM; Stop, Look, Analyze, and Manage approach for work place safety.
Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf).

Fatality #6 for Coal Mining 2011

June 6, 2011
Powered Haulage – Surface – Virginia
Humphreys Enterprises Inc. – No 5 Strip
Based on MSHA’s investigation and the finding of the death certificate, MSHA concluded that the miner died from natural causes and that the fatality should be de-listed and not charged to the mining industry. The death certificate indicated that the death was natural and was due to a cardiac arrhythmia due to a myocardial infarction which in turn was due to coronary artery atherosclerosis.”

Fatality #6 for Metal/Nonmetal Mining 2011

On June 4, 2011, a 39 year-old mill operator with 1 year and 14 weeks of experience was killed at a surface gold operation. The victim was sweeping in a crusher building when he fell through an opening approximately 60 feet to the floor below. The cover for the opening was not secured in place.

Best Practices

  • Establish and discuss safe work procedures. Identify and control all hazards. Train all persons to recognize and understand safe job procedures before beginning work.
  • Always use fall protection when working where a fall hazard exists.
  • Protect openings near travelways through which persons may fall by installing railings, barriers, or covers.
  • Keep temporary access opening covers secured in place at all times when the opening is not being used.
  • Ensure that areas are barricaded or have warning signs posted at all approaches if hazards exist that are not immediately obvious.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report(pdf), Overview(powerpoint), Overview (pdf).

 

Fatality #5 for Coal Mining 2011

On Saturday, May 14, 2011, a 37-year old mechanic with 14 years of mining experience and 1½ years of experience as a mechanic, was killed while removing a counter weight fuel tank assembly from a front-end loader. He was positioned beneath the front-end loader when he removed 14 of the 16 mounting bolts that secure the counter weight. When the victim attempted to remove the next to last bolt, the remaining two bolts failed allowing the 11,685 pound counterweight to fall on him. The counter weight had not been blocked to prevent it from falling.

Best Practices
  • Install blocking materials before removing mounting bolts from machinery components which can fall during disassembly.
  • Follow known safe maintenance procedures.
  • Follow the equipment manufacturers recommended maintenance procedures when performing repairs to machinery.
  • Train new mechanics in the health and safety aspects and safe work procedures related to their assigned tasks.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf).

Fatality #5 for Metal/Nonmetal Mining 2011

On April 25, 2011, a 31 year- old drill operator with 6 weeks of experience was killed at an underground crushed stone operation. He was walking in a crosscut when a slab of roof, approximately 5 feet wide by 6 feet long by 10 inches thick, struck him.

Best Practices

  • Train persons to identify work place hazards and take action to correct them.
  • Design, install, and maintain a support system to control the ground in places where persons work or travel.
  • Examine and test ground conditions in areas where work is to be performed prior to work commencing and as ground conditions warrant during the shift.
  • When ground conditions create a hazard to persons, install additional ground support before other work is permitted in the affected area.
  • Be alert to any change of ground conditions.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report(pdf), Overview(powerpoint), Overview (pdf).

Fatality #4 for Coal Mining 2011

On Friday, March 25, 2011, a 54-year old continuous mining machine operator with 35 years of experience was killed when he was caught between the coal rib and the conveyor boom of the remote controlled continuous mining machine he was operating.

Best Practices
  • AVOID “RED ZONES”!!! Prior to tramming the continuous mining machine to a new place, ensure the machine operator is positioned outside the turning radius of the machine. MSHA Red Zone webcast (pdf)
  • Prior to tramming the continuous mining machine to a new place, ensure the tip of the conveyor boom is positioned on the side of the mining machine opposite to the side where the machine operator is located.
  • Install MSHA approved Proximity Detection Systems on continuous mining machines. Proximity Detection Single Source
  • Assign another miner to assist the continuous mining machine operator. Train all persons in the programs, policies, and procedures for operating or working near remote controlled continuous mining machines. Additional information on preventing these types of accidents can be found at: MSHA’s Safety Targets Program Hit By Underground Equipment.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf).

Fatality #4 for Metal/Nonmetal Mining 2011

On April 15, 2011, a 53 year- old miner with 26 years of experience was killed at an underground silver operation. He was wetting a muck pile in a stope when a fall of back, approximately 90 feet long, struck him.

Best Practices

  • Design, install, and maintain a support system to control the ground in places where persons work or travel.
  • Examine and test ground conditions in areas where work is to be performed prior to work commencing and as ground conditions warrant during the shift.
  • When ground conditions create a hazard to persons, install additional ground support before other work is permitted in the affected area.
  • Analyze extraction ratios and backfill methods and characteristics to improve stability.
  • Be alert to any change of ground conditions.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report(pdf), Overview(powerpoint), Overview (pdf).

Fatality #3 for Metal/Nonmetal Mining 2011

On February 24, 2011, a 56 year- old equipment operator with 10 years of experience was killed at a sand and gravel operation. He was cleaning a tramp metal magnet on a belt conveyor when it started.

Best Practices

  • Establish policies and procedures for conducting specific tasks on belt conveyors.
  • Ensure that persons are task trained and understand the hazards associated with the work being performed.
  • Deenergize and block belt conveyors against motion before working near a drive, head, tail, take-up pulleys, and magnets.
  • Lock-out/tag-out all power sources before working on belt conveyors.
  • Maintain communications with all persons performing the task. Before starting belt conveyors, ensure that all persons are clear.
  • Provide and maintain a safe means of access to all working places.
  • Sound an audible alarm if the entire length of the belt conveyor is not visible from the starting switch.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #2 for Metal/Nonmetal Mining 2011

On March 2, 2011, a 51 year- old contract superintendent with 24 years of experience was killed at a phosphate rock operation. The victim was attempting to join two ends of 24-inch diameter pipe. Two excavators were being used to position the pipe in the saddle of a pipe fuser when the pipe slipped out and struck him.

Best Practices

  • Establish safe work procedures and identify and remove hazards before beginning a task. Follow the equipment manufacturer’s procedures for the work being performed to ensure that all hazards have been addressed.
  • Train persons to recognize the hazards associated with performing a task.
  • Repair broken or damaged equipment immediately.
  • Block material against motion to assure energy cannot be released while the task is performed.
  • Do not place yourself in a position that will expose you to hazards while performing a task.
  • Monitor personnel routinely to determine that safe work procedures are followed.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #3 for Coal Mining 2011

On Friday, February 11, 2011, a 55 year old miner with 30 years of mining experience was killed when the fuel and grease service truck he was operating collided head on with a scraper. The two pieces of equipment were traveling in opposite directions. The impact resulted in a fire that engulfed the fuel truck.

Best Practices

  • Inform others when driving a vehicle into a work area.
  • Optimize traffic rules to maximize safe road travel.
  • Obey established traffic rules and signage that apply to the area.
  • Follow established communication procedures.
  • Ensure signage is in place and easily observed.
  • Maintain control of equipment at all times.
  • Ensure all safety systems are maintained, including brakes and steering.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf).