Fatality #1 for Metal/Nonmetal Mining 2011

On February 12, 2011, a 41 year- old grader operator with 15 years of experience was killed at a phosphate rock operation. The victim and a coworker were standing and talking when he was struck by a grader that was backing up. The accident occurred in a staging area where equipment operators were inspecting their equipment before the shift.

Best Practices

  • Train all persons to recognize work place hazards and to stay clear of normal paths of travel for mobile equipment.
  • Regularly monitor work practices and reinforce their importance. Take immediate action to correct unsafe conditions or work practices.
  • Designate a specific area, clear of mobile equipment, where persons can meet before the shift starts.
  • Install cameras and collision avoidance systems on mobile equipment to protect persons.
  • Ensure that illumination is adequate at the work site.
  • Before moving mobile equipment, look in the direction of travel, use all mirrors, cameras, backup alarms, and installed proximity detection devices to ensure no one is in the intended path.
  • Sound the horn to warn persons of movement and allow time to move to a safe location.
  • Communicate with mobile equipment operators and ensure they acknowledge your presence.
  • Wear high visibility clothing when working around mobile equipment.
  • Consider use of wearable strobes when near mobile equipment.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report(pdf), Overview(powerpoint), Overview (pdf).

Fatality #2 for Coal Mining 2011

On February 3, 2011, a 49 year old dozer operator, with 2 years mining experience, was killed at a surface area of an underground coal mine. The accident occurred at an access road leading to a gas well plugging site. The victim parked on a grade and dismounted the dozer to assist a truck driver connect a winch cable from the dozer to the water truck. The dozer drifted backward into the water truck, pinning the victim between the truck and the dozer. The parking brake was not set and the blade was not lowered on the dozer.

On March 25, 2011, MSHA Solicitors made a determination that this fatality is not under MSHA jurisdiction, and therefore, not chargeable to the mining industry.

Best Practices

  • Ensure that equipment operators are trained and knowledgeable about equipment operation and the associated hazards.
  • Perform pre-operational equipment checks for defects and repair any defects found before operating equipment.
  • Analyze the job for what needs done and look for what could go wrong. More information can be obtained here: http://www.msha.gov/SLAMRisks/SLAMRISKS.pdf
  • Block dozers against motion by lowering the blade, setting parking brakes, and shutting off the machine.
  • Position equipment on flattest grade possible to connect equipment for towing, and consider positioning the tow machine at a distance and angle that would prevent a rollback collision.
  • Stay in equipment, if equipment has the potential to move.

Additional safety information can be found on Safety Target Packages:

Click here for: MSHA Preliminary Report (pdf)


MSHA Fatality Summaries for 2010

MSHA has posted Fatality Summaries for both the Coal and Metal/Nonmetal Industries. Each summarizes the various task and equipment groupings. The coal report includes information on each of the 19 fatalities that occurred in addition to the 29 killed in the Upper Big Branch explosion. It also include a look at the most common causes of all coal fatalities from 2001 to 2010 and provides suggested best practices. Also included are two Mine Safety Alerts for Powered Haulage and Roof Falls.
The Metal/Nonmetal report includes the same type of information for that industry with a number of colorful posters highlighting Machinery, LOTO, and Contractor Safety.

Fatality #1 for Coal Mining 2011

On Thursday, January 27, 2011, a 19 year old underground miner with fifteen weeks of mining experience was killed when he became caught between the “V” shaped coal discharge guides adjacent to the discharge roller of the section conveyor belt. Both belt conveyors were operating at the time of the accident.

Best Practices

  • Train all employees thoroughly on the dangers of working or traveling around moving conveyor belts.
  • Never attempt to cross a moving belt conveyor, except at suitable cross-overs or cross-unders.
  • Install proper belt cross-overs and/or cross-unders at strategic locations, when height allows.
  • Be aware of locations where new miners are working or intend to travel.
  • Provide belt conveyor stop and start controls at areas where miners must access both sides of the conveyor. These areas should be provided with adequate crossing facilities (e.g. cross-overs or cross-unders).
  • Install adequate guarding at all conveyor belt pinch point locations.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf)

Fatality #24 for Metal/Nonmetal Mining 2010

On December 29, 2010, a 41 year- old laborer with 4 years of experience died at a dimension stone operation. The victim was replacing a hydraulic lift arm cylinder on a skid steer loader. The lift arms suddenly lowered, pinning him against the frame of the machine.

Best Practices

  • Establish safe work procedures and identify and remove hazards before beginning repair or maintenance tasks. Follow the equipment manufacturer’s procedures for the work being performed to ensure that all hazards have been addressed.
  • Train persons to recognize the hazards associated with performing repair or maintenance tasks.
  • Prior to performing repair or maintenance tasks, turn the power off and block any raised component against accidentally lowering.
  • Assign a sufficient number of persons to repair or maintenance tasks to ensure the tasks can be safely performed.
  • Do not place yourself in a position that will expose you to hazards while performing repair or maintenance tasks.
  • Monitor personnel routinely to determine that safe work procedures are followed.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview(powerpoint), Overview (pdf).

Fatality #23 for Metal/Nonmetal Mining 2010

On December 23, 2010, a 35 year- old contract blaster with 12 years of experience died at a crushed stone operation. After firing the blast, he immediately walked into the blast site to examine the shot material. The victim was approaching the edge of the shot material when the ground collapsed, engulfing him in the water-filled pit.

Best Practices

  • Conduct effective workplace examinations in areas where contractors are working. Identify all hazards, and take action to correct them.
  • Establish mining plans based on geological evaluations and implement procedures to effectively protect all persons.
  • Establish methods to identify subsurface cavities and voids such as advance drilling and geophysical surveys (ground penetrating radar – GPR), electrical resistivity, or other available methods.
  • Wait at least 15 minutes or longer before conducting post-blast inspections. Take additional time if geological anomalies or other hazards are identified during drilling or blasting.
  • Keep a safe distance from cracks or any other signs of unstable ground conditions.
  • Tie off using a secure anchorage zone.
  • Wear a life jacket where there is a danger from falling into water.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report(pdf), Overview(powerpoint), Overview (pdf).

Fatality #22 for Metal/Nonmetal Mining 2010

2010 MNM Fatality 22On December 17, 2010, a 35 year- old truck driver with 11 weeks of experience died at a crushed stone operation. The victim was standing on a belt conveyor, working inside a chute, when the belt conveyor started. He was pulled out of the chute and conveyed under two other chutes located on the same belt conveyor. After the belt conveyor was shut down, the victim was found under a third chute.

Best Practices

  • Establish safe work procedures before conducting specific tasks on belt conveyors and ensure that the safe work procedures are followed.
  • Train persons to recognize the hazards of working near belt conveyors.
  • Deenergize and block belt conveyors against motion before working near a chute, drive, head, tail, and take-up pulleys.
  • Lock-out/tag-out all energy sources to belt conveyors before working on them.
  • Sound audible warnings or alarms prior to starting belt conveyors.
  • Maintain communications with all persons performing the task. Before re-starting belt conveyors, ensure that all persons are clear.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report(pdf), Overview(powerpoint), Overview (pdf).

Fatality #21 for Metal/Nonmetal Mining 2010

M/NM Fatality #21On November 30, 2010, a 33 year- old mechanic with 14 years of experience died at a crushed stone operation. The victim and a coworker were working under the rear portion of a ten-wheeled truck that was suspended by rigging attached to a hoist. The chain holding the truck slipped off the hook and the truck fell, killing the victim and injuring the other person.

Best Practices

  • Establish safe work procedures before a task is performed and ensure that the safe work procedures are followed.
  • Train persons to recognize the hazards of working under suspended loads.
  • Securely block equipment against hazardous motion while performing maintenance work.
  • Train all persons regarding the proper selection and use of lifting devices and rigging equipment.
  • Use lifting devices and rigging that are compatible with the load being lifted.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview(powerpoint), Overview (pdf).

Fatality #48 for Coal Mining 2010

On Saturday, December 4, 2010, a 32 year old contract truck driver with four years of experience was killed in a Powered Haulage accident on a coal mine haul road. The loaded truck struck the left berm on the elevated roadway and over-turned on the road, trapping the victim under the cab.

Best Practices

  • Never operate a truck or other mobile equipment without using a seat belt.
  • Know the truck’s capabilities, operating ranges, load-limits and properly maintain the brakes and other safety features.
  • Construct roadway berms to appropriate strengths and geometries to prevent driving through them or driving up onto them.
  • Train all employees on proper work procedures, hazard recognition and avoidance, and proper use of roadway berms.
  • Observe all speed limits, traffic rules, and ensure that grades on haulage roads are appropriate for haulage equipment being used.
  • Always select the proper gear and downshift well in advance of descending the grade.
  • Monitor work habits routinely and examine work areas to ensure that safe work procedures are followed
  • Maintain control of equipment at all times, making allowances for the prevailing conditions (low visibility, inclement weather, etc).
  • Maintain equipment braking and steering systems in good repair and adjustment.
  • Do not attempt to exit or jump from a moving vehicle

For more information that can be used to prevent this type of accident refer to: MSHA – Safety Targets Program – Operating Surface Equipment (Coal) Safety Target Package – Trucks

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf)

Fatality #47 for Coal Mining 2010

On Tuesday, November 23, 2010, a 32-year old service man with 6 years of experience, was killed at a surface mine. The victim was driving a tandem axle lube truck down a grade into an active work area of the mine when he lost control of the truck. The truck struck an embankment and overturned onto its left side. The victim either jumped or was thrown from the truck.

Best Practices

  • Conduct pre-operational safety checks of all mobile equipment.
  • Equipment defects affecting safety shall be corrected before the equipment is used.
  • Always wear a seat belt when operating a truck or mobile equipment.
  • Maintain adequate berms on the outer banks of elevated roadways.
  • Construct haulage roads to grade and lane widths appropriate for all equipment used.
  • Train all employees on proper operation procedures, hazard recognition, and avoidance.
  • Ensure traffic rules, signals, and warning signs are posted and obeyed.
  • Maintain equipment braking and steering systems in good repair and adjustment.
  • Do not exceed the truck’s capabilities, operating ranges, load-limits and safety features.
  • Operate vehicles in the appropriate gear and avoid changing gears when descending grades.
  • Ensure there is sufficient illumination of working areas and lights are maintained on mobile equipment.
  • Do not exit or jump from a moving vehicle.

For more information to prevent these types of accidents click on the following link:
MSHA – Safety Targets Program – Operating Surface Equipment (Coal) Safety Target Package

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf)