On July 25, 2016, a 59 year old Excavator Operator, with 17 years of experience, was killed at a limestone quarry. Prior to the accident, the victim was loading shot rock into haul trucks. While waiting for the haul trucks to return, the victim was separating out over sized rocks when the cab of his excavator was struck by falling material from the highwall.
Best Practices
- Operate excavators with the cab perpendicular to, and swinging away from, the highwall.
- Examine highwalls from as many perspectives as possible (bottom, sides, and top/crest) while maintaining the safety of the examiner(s). Look for signs of cracking or other geologic discontinuities.
- Maintain access to the top of highwalls so that thorough examinations can be conducted.
- Perform supplemental examinations of highwalls, banks, benches, and sloping terrain in the working area during and following inclement weather.
- Immediately remove all personnel exposed to hazardous ground conditions, barricade, and/or post signs to prevent entry, and promptly correct unsafe conditions.
- Use mining methods that ensure highwall stability and safe working conditions.
- Look, Listen and Evaluate your highwall and pit conditions daily, especially after each rain, freeze, or thaw.
- Establish and discuss safe work procedures for working near highwalls. Be your own examiner and find hazards before they find you.
Refer to PIB P10-09 ‘Safety Precautions for Operating Rubber Tired and Track-Mounted Excavators’ for additional information regarding hazards related to operating excavators at surface mines.
Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).
On June 27, 2016, a 61-year old Mine Superintendent, with 24 years of experience, was killed at a limestone quarry. The victim was building a ramp to the lower bench, was positioning his haul truck to dump a load of material near the edge of a highwall, and rolled backwards over the 90 foot highwall.
On June 3, 2016, a 24-year old haul truck operator, with 9 months of experience, and a 56-year old hydraulic excavator operator, with 6 years of experience, were killed at a sand and gravel operation. The two miners were working in a pit next to an abandoned roadway embankment, which partially bound an old pit. Waste clay and sand had been placed in the old pit for reclamation purposes. The embankment failed and the tailings and slurry engulfed both miners.
On May 10, 2016, a 46-year old maintenance man with 6 years of experience was fatally injured at a cement plant. The victim went to the top of the slurry tank to start the rake system. He fell 50 feet through a 3-foot by 4-foot opening in the walkway into the empty slurry tank below.
On April 11, 2016, a 61-year old dozer operator with 18 years of mining experience was fatally injured at a surface titanium ore mine. He had been leveling the haul roads into the pit with the dozer and was found lying approximately 30 feet in front of the dozer.
On April 9, 2016, a 25-year old plant operator with 4 years of mining experience was fatally injured at a surface copper ore mine. He was found unresponsive, kneeling with his face against a stainless steel flange that was connected to a high-density polyethylene pipe. The victim appeared to have received an electrical shock.
On March 22, 2016, a 42-year old lead man with 6 years of mining experience was fatally injured at a surface limestone mine when he was struck by fly rock from blasting operations. The lead man was parked in his pickup truck at a location to prevent others from accessing the blasting site. He was approximately 1,200 feet from the blast area.
On March 8, 2016, a 54-year old miner with 5 years of mining experience was killed at a surface sand and gravel operation. The miner backed his haul truck over a dump site and the driver was found at the bottom of the embankment, 60 feet below. The victim was found unresponsive and partially submerged in water. CPR was attempted, but the victim was not able to be resuscitated.
On February 26, 2016, a truck driver delivering multiple sections of polyurethane pipe was struck by a section of pipe during the unloading process. A forklift removed two sections of pipe from the passenger side of the truck, and then left the area with the two sections. While the forklift was away, a single, unsecured section of pipe rolled off on the driver’s side of the truck and struck the victim. Each section of pipe was approximately 50’ long and weighed approximately 1,750 pounds. Miners began first aid but the driver was unresponsive. He was transported to the local hospital and later died.
On December 28, 2015, a 42-year old miner with 3 years of experience was killed at a surface gold mine. The operator of a loaded haul truck was attempting to have his truck climb a snow covered access road when his truck slid backwards striking the cab of the victim’s loaded haul truck, which was also recovering from sliding backwards down the same access road. Several minutes later, a third loaded haul truck also slid down backwards while attempting to climb the access road, colliding with the other wrecked haul trucks.