Fatality #1 for Coal Mining 2016

c01On Monday, January 4, 2016, a 53 year-old belt foreman/fireboss with 34 years of mining experience was fatally injured when he came in contact with a moving underground belt conveyor. The victim was preparing to change out a hold up roller when he was caught by the moving belt and pulled into the roller.

Best Practices

  • Never perform work on a moving conveyor belt.
  • Ensure that power is off with a visual disconnect before any work is performed, use your own lock and tag.
  • Ensure that machinery is blocked against motion before performing maintenance or repairs.
  • Always identify safety hazards before beginning any task.
  • Stay out of areas along a moving conveyor belt where clearance is restricted.
  • Cross moving conveyor belts only where suitable crossing facilities are provided. (e.g. cross-overs or cross-unders).
  • Ensure all guards are adequate and securely in place where exposed moving machine parts may be contacted by persons.

Click here for: MSHA Preliminary Report (pdf), Accident Report (pdf).

Fatality #14 for Metal/Nonmetal Mining 2015

m14On August 3, 2015, a 26-year old miner with 4 years of experience was killed at an underground gold mine. The drill was traveling in the reverse direction of travel up a 10% slope and was carrying a 13½ ft. long drill steel in a rack that had been installed on the machine. The forward end of the drill steel struck a rib causing it to be pushed back toward the operator. The drill steel struck and killed the operator, and caused him to fall to the ground. No witnesses were present at the time of the accident.

Best Practices

  • When mobile equipment is equipped with seat belts they should be worn at all times when operating that equipment.
  • Loads on mobile equipment shall be properly secured and positioned safely prior to moving equipment.
  • Miners should operate mobile equipment at speeds consistent with the type of equipment, roadway conditions, grades, clearances, visibility, and other traffic that allow them to maintain control at all times. Maintain all roadways free of materials that may pose a hazard to equipment operators. This includes materials on the floor and protruding from the ribs, back, or walls.
  • Keep mobile equipment operator’s stations free of materials that can impair the safe operation of the equipment. Ensure that equipment controls are maintained and function as designed.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #6 for Coal Mining 2015

c06On Sunday, May 31, 2015, a 59-year-old mine examiner with 32 years of mining experience was found unconscious, unresponsive, and lying in a travel way.  The victim had been driving a diesel mantrip to travel to a set of seals to examine them.  The victim was located along the east coal rib, and the front right corner of the mantrip was in contact with the west rib just inby the location of the victim.

Best Practices

  • Operate all mobile equipment at speeds that are consistent with the type of equipment, roadway conditions, grades, clearances, visibility, and other traffic.
  • Always wear a seatbelt.
  • Maintain full control of the equipment while it is in motion.
  • Standardize and establish traffic rules, including speed limits, signals, and warning signs, at the mine.
  • Limit speed to safe levels by installing positive controls on personnel carriers and mantrips.
  • Install safety devices to keep miners from falling or being thrown out of moving vehicles.

Click here for: MSHA Preliminary Report (pdf)

Fatality #4 for Coal Mining 2015

c04On Monday, March 16, 2015, a 34-year-old section foreman with 10 years of mining experience was killed when a coal/rock rib approximately 90 inches long, 45 inches high, and 15 to 18 inches thick fell and pinned him against the side of a shuttle car.

Best Practices

  • Be aware of potential hazards at all times when working or traveling near ribs.
  • Avoid areas of close clearance between ribs and equipment.
  • Know and follow the approved roof control plan and provide additional support when cracks or other abnormalities are detected.  Remember, the approved roof control plan contains minimum requirements.
  • Install rib bolts on cycle and in a consistent pattern for the best protection against rib falls.
  • Train all miners to conduct thorough examinations of the roof, face, and ribs where persons will be working and traveling.  Correct all hazardous conditions before allowing persons to work or travel in such areas.
  • Be alert for changing conditions.  Report abnormal roof or rib conditions to mine management.
  • Adequately support or scale any loose roof or rib material from a safe location.   Use a bar of suitable length and design when scaling.
  • Danger off hazardous areas until appropriate corrective measures can be taken.

Click here for: MSHA Preliminary Report (pdf)

Fatality #3 for Coal Mining 2015

c03On March 8, 2015, a 45-year old assistant longwall coordinator with twelve years of experience was killed while working a longwall section.  The victim was shoveling loose material between the longwall face and the pan line when a large piece of rock, 12 feet long by 5 feet wide by 1 foot thick, fell from the face and struck him.

Best Practices

  • Conduct thorough and more frequent examinations of the roof, face, and ribs, when abnormal conditions are present.  Watch for frequently changing conditions.
  • Scale hazardous roof, face, or rib conditions and adequately support the areas before any work or travel is permitted.  Ensure that a bar of suitable length and design is used when removing loose or unconsolidated material.
  • Install longwall shield extensions to cover a portion of the face and minimize unsupported areas.
  • Implement policies, programs, procedures, and controls to protect miners working in the face conveyor areas.
  • Reinstruct all miners in hazard recognition, adequate support methods, and safe work practices when abnormal conditions or circumstances are present on the longwall face.

Click here for: MSHA Preliminary Report (pdf)

Fatality #2 for Coal Mining 2015

c02.jpgOn February 20, 2015, a 29-year-old roof bolter helper with 3 years and 48 weeks of mining experience was killed when a piece of rock approximately 3 feet wide, 11½ feet long, and 3 to 16 inches thick fell and pinned him against the top of the drill canopy of a roof bolting machine.  The roof bolting machine was positioned to install the next row of permanent supports when the accident occurred.

Best Practices

  • Visually examine the roof, face, and ribs immediately before any other work is started in the area.
  • Be alert to changing conditions, especially after activities that could cause roof disturbance.
  • While under supported roof, perform sound and vibration tests where roof supports are to be installed.
  • Establish in the roof control plan a bolt installation pattern that effectively supports the roof strata.
  • Adequately support or scale down any loose roof or rib material from a safe location.
  • Ensure that ATRS systems on all roof bolting machines are maintained in good working condition.  Ensure the ATRS sets firmly against the mine roof, as specified by the manufacturer, before installing new roof supports.
  • As much as possible, stay under the roof bolting machine’s drill canopy when working in the area between the ATRS and the last row of permanent roof supports.
  • Take additional measures when hazards associated with draw rock are encountered, such as mining shorter cuts and decreasing roof bolt spacing.
  • When using roof screen, implement work procedures that incorporate positioning and securing the mesh from a safe location.
  • Know and follow the approved roof control plan.  Install and examine test holes regularly to check for changes in roof strata.
  • Add additional supports at any indication of adverse roof conditions.

Click here for: MSHA Preliminary Report (pdf)

Fatality #1 for Coal Mining 2015

c01.jpgOn Wednesday, January 28, 2015, a 43-year-old continuous mining machine operator with 10 years of mining experience was killed when he was pinned between the conveyor boom of a remote controlled continuous mining machine and a coal rib.  The victim was operating the continuous mining machine from a remote position in the entry and was preparing for the next mining cycle when the accident occurred.

Best Practices

  • Install and maintain proximity detection systems to protect personnel and eliminate accidents of this type. See the proximity detection information page on the MSHA website (Proximity Detection Single Source).
  • Avoid “RED ZONE” areas when operating or working near a continuous mining machine, especially when moving a remote controlled continuous mining machine.  Frequently review, retrain, and discuss avoiding “RED ZONE” areas (http://www.msha.gov/Alerts/20040407REDZONE2.pdf).
  • Ensure all miners, including the continuous mining machine operator, are outside the machine’s turning radius before starting or moving equipment.
  • Stay behind moving mobile equipment when traveling in the same entry, and maintain a safe distance from any moving equipment.
  • Use low tram speed when moving a continuous mining machine where the left and right traction drives are operated independently.  The continuous mining machine pivots quickly when the tracks tram over raised areas of the mine floor.
  • Never turn your back to a self-propelled machine or get into an area where it can swing into you.
  • Develop and follow effective policies and procedures for starting and tramming self-propelled equipment.  Train all miners regarding these policies and procedures.
  • Ensure that the continuous mining machine operator has full visibility of the area while tramming equipment.
  • Assign another miner to assist the continuous mining machine operator when the machine is being moved or repositioned.

Click here for: MSHA Preliminary Report (pdf)

Fatality #3 for Metal/Nonmetal Mining 2015

m03On January 21, 2015, a 54-year old miner (ground support) with 4 years of experience was killed at an underground lead mine.  The victim was operating a mechanical scaler in an intersection when a roof fall (55 feet long x 20 feet wide x 6 feet thick) occurred, covering the machine.

Best Practices

  • Establish safe work procedures that ensure a safe work location for miners conducting scaling operations, and train all miners to recognize and understand these procedures.
  • Discuss safe work procedures before beginning work.  Identify and control all hazards associated with the work to be performed and the methods to properly protect miners.
  • Always examine and test areas for loose ground before starting to work, after blasting, and as ground conditions warrant.
  • Identify and scale loose material from a safe position which will not expose miners to falling material.
  • Test for loose material frequently during work activities.  Be alert to any change of ground conditions.
  • Install ground support in roof and ribs where conditions warrant.
  • Use equipment with a reach that reduces the possibility of the equipment being struck by falling material.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #2 for Metal/Nonmetal Mining 2015

2On January 11, 2015, a 53-year old contract shaft miner with 35 years of experience was killed at an underground gold mine.  The victim was positioned on a work platform on top of a skip traveling up the ventilation shaft.  He struck a steel cross member on a beam in the shaft.

Best Practices

  • Train all persons in hazard recognition, awareness of their surroundings, and safe positioning when riding skips.
  • To prevent hazard exposure, require safe positioning for personnel who ride skips.
  • Monitor all persons for safe positioning when riding skips.
  • Place warning signs on skip platforms to remind persons to keep body parts inside the handrails.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #15 for Coal Mining 2014

c15On Tuesday, December 16, 2014, a 34-year-old repairman, with approximately 15 years of mining experience, was killed when struck by a ram car while he was walking inby toward the face of the No. 7 entry. The ram car operator moved the ram car into the No. 7 entry with the batteries positioned outby the face area and then traveled towards the face area, striking the victim with the left side, trailer end of the ram car.

Best Practices

  • Use proximity detection systems to protect personnel from accidents of this type.  See the proximity detection single source page on the MSHA web site.
  • Ensure that visibility is clear in the direction of travel and across the equipment being operated.
  • Use transparent curtain for checks and line curtains in the active face areas.
  • Sound audible warnings if the equipment operator’s visibility is obstructed, when making turns, reversing direction, or approaching ventilation curtains.  Ensure the sound levels of audible warnings are significantly higher than ambient noise.
  • Come to a complete stop and sound an audible warning before moving equipment through ventilation controls/curtains.
  • Operate lights in the direction of travel when operating haulage equipment.
  • Position yourself in an area or location where equipment operators can readily see you and confirm eye contact with the operator.
  • Require the use of personal strobe lights for any foot traffic inby the tailpiece.  Position personal strobe lights on the back of hard hats or equivalent areas and use reflective materials to ensure maximum visibility.
  • For more information related to struck-by equipment accidents, view the following link: MSHA – Safety Targets Programs – Hit By Underground Equipment at www.msha.gov

Click here for: MSHA Preliminary Report (pdf)