MSHA Fire Alert

renewcomerLeave a comment

In the ten months since early September 2018, MSHA has documented nine equipment fires involving Hitachi excavators and shovels and Caterpillar haul trucks, front end loaders and dozers. On September 7, 2018, a miner received fatal burn injuries when a fire occurred on a haul truck and the manually-activated fire suppression system did not function when activated. The remaining eight equipment fires were all reported as non-injury.

Access MSHA’s alert here (pdf).

Delaware Mine Safety Seminar

renewcomerLeave a comment

Attend this free day full of mine safety presentations and good conversations with fellow miners and mine safety professionals on September 18, 2019.

The purpose of the workshop is to enhance safety at your operation through education and training in timely topics, such as:

  • Mine Hazard Training with Degraded Images
  • MSHA Update and Fatality Review
  • Supervisors/Contractors and MSHA Inspections
  • MSHA Workplace Examinations
  • MineFit: Mental and Physical Fitness in Mining
  • Training Principles and Practices

See more details and register here.

2019 Fatality #15 / Coal #6

renewcomerLeave a comment

On Wednesday, August 7, 2019, a 42-year-old preparation plant electrician with 15 years of mining experience was electrocuted when he contacted an energized connection of a 4,160 VAC electrical circuit. The victim was in the plant’s Motor Control Center (MCC) adjusting the linkage between the disconnect lever and the internal components of the 4,160 VAC panel supplying power to the plant feed belt motors.

Best Practices: 

  • Lock Out and Tag Out the electrical circuit yourself and NEVER rely on others to do this for you.
  • Control Hazardous Energy!  Design and arrange MCCs so electrical equipment can be serviced without hazards.  Install and maintain a main disconnecting means located at a readily accessible point capable of disconnecting all ungrounded conductors from the circuit to safely service the equipment.
  • Install warning labels on line side terminals of circuit breakers and switches indicating that the terminal lugs remain energized when the circuit breaker or switch is open.
  • Before performing troubleshooting or electrical type work, develop a plan, communicate and discuss the plan with qualified electricians to ensure the task can be completed without creating hazardous situations.
  • Follow these steps BEFORE entering an electrical enclosure or performing electrical work: (1) Locate the circuit breaker or load break switch away from the enclosure and open it to de-energize the incoming power cable(s) or conductors. (2) Locate the visual disconnect away from the enclosure and open it to provide visual evidence that the incoming power cable(s) or conductors have been de-energized. (3) Lock-out and tag-out the visual disconnect. (4) Ground the de-energized conductors.
  • Wear properly rated and maintained electrical gloves when troubleshooting or testing energized circuits.
  • Focus on the task at hand and ensure safe work practices to complete the service.  A second qualified electrician should double check to ensure you have followed all necessary safety precautions.
  • Use properly rated electrical meters and non-contact voltage testers to ensure electrical circuits have been de-energized.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).

2019 Fatality #13 / Coal #5

renewcomerLeave a comment

On Wednesday, July 31, 2019, a 62-year-old contractor with 30 years of mining experience sustained fatal injuries when three methane ignitions occurred in an air shaft. The victim and three contractors were preparing to seal the intake air shaft of an underground mine. At the time of the ignitions, the victim was trimming metal so that it would fit inside wooden forms and was in direct line of the ignition forces.

Best Practices: 

  • Do not use cutting torches near unventilated air shafts.  Allow no sparking or hot metal from grinding or torching to drop into an air shaft opening.  Install non-combustible barriers below welding, cutting, or soldering operations in or over a shaft. 
  • Conduct proper examinations for methane immediately before and during welding, cutting, soldering or using any spark causing tool (grinder, drills, etc.), especially in areas likely to contain methane.  At an air shaft, monitor for methane continuously, at appropriate levels, including the bottom of the air shaft.
  • Use properly calibrated methane detectors that can detect concentrations greater than 5%.
  • Be aware of potential hazards when working around a shaft opening. Take additional safety precautions when the barometric pressure changes.
  • Continuously ventilate an air shaft until the last moment before pouring concrete to seal the shaft.
  • Make sure all employees are tied off while working around the shaft opening.
  • Provide adequate training on the characteristics of mine gases and in the use of handheld gas detectors, including the use of extendable probes or pumps.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).

2019 Fatality #14 / MNM #9

renewcomerLeave a comment

On Friday, August 2, 2019, a 39-year old contract equipment operator, with 16 years of experience, was killed while descending the main haul road in a fuel/lube truck. The victim radioed that the truck’s brakes did not work and after traveling approximately one mile down a 7% grade, struck a runaway truck ramp’s berm causing it to overturn. The victim was not wearing a seatbelt.

Best Practices: 

  • Always wear seat belts when operating mobile equipment.
  • Maintain control and stay alert when operating mobile equipment.
  • Conduct adequate pre-operational checks and correct any defects affecting safety in a timely manner prior to operating mobile equipment.
  • Promptly remove equipment from service if defects affecting safety are found.  Never rely on engine brakes and transmission retarders as substitutes for keeping brakes properly maintained. 
  • Operate mobile equipment at speeds consistent with the conditions of roadways, tracks, grades, clearance, visibility, curves, and traffic.
  • Ensure that berms are adequate for the vehicles present on site.  Runaway truck ramps should be constructed to accommodate out of control mobile equipment traveling at a high rate of speed.  The length, width, grade, and approach to the runaway truck ramp should be sufficient for the mobile equipment used on the haul road.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).

2019 Fatality #12 / MNM #8

renewcomerLeave a comment

On Wednesday, July 17, 2019, a 32-year old general manager/owner was killed when he was struck by a hydraulic breaker. The victim and the excavator operator were in the process of positioning the excavator for a motor exchange when the hydraulic breaker attachment fell off the excavator and hit the victim.

Best Practices: 

  • Conduct adequate pre-operational checks and correct any defects affecting safety in a timely manner prior to operating mobile equipment.
  • Make sure machine implements are securely attached to prevent unintentional disconnection.
  • Stay clear of suspended loads and raised equipment.
  • Any repairs to equipment should be made to OEM specifications
  • Always position yourself in a safe location and away from potential “red-zone” areas.  Consult and follow the manufacturer’s recommended safe work procedures.
  • Train miners to recognize potential hazardous conditions and understand safe job procedures before beginning work.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).

PLAN for Safe and Sound Week

renewcomerLeave a comment

Safe + Sound Week is a nationwide event being held August 12 – 18 that recognizes the successes of workplace health and safety programs. Successful safety and health programs can proactively identify and manage workplace hazards before they cause injury or illness, improving sustainability and the bottom line. Participating in Safe + Sound Week can help get your program started, energize an existing one, or provide a chance to recognize your safety successes. Click HERE for more. – OSHA

50th Anniversary of 1st Moon Landing

renewcomerLeave a comment

I couldn’t help but stick a post in here celebrating the landing of Apollo 11 on the Moon this past weekend. Is it mining related? I think the graphic, provided by NASA, confirms that it is. In fact over the course of the Apollo landings nearly a half ton of rocks were brought back to be studied. They provided much information to help us understand the Moon and our Solar System. There’s even more to be discovered as indicated in this recent article. Well done Buzz, Neil, and Mike.

Sample collecting on this scale came later in the Apollo flights.

Loader Close Call Alert

renewcomerLeave a comment

On June 17, 2019, a front-end loader backed over a highwall, and the fall projected material from the loader bucket through the windshield. The operator was able to climb out of the cab and only suffered minor injuries. The operator was wearing a seat belt.

Best Practices: 

  • Always wear a seat belt when operating self-propelled mobile equipment.
  • Retrofit FELs, bulldozers, haul trucks, and other mobile equipment with operator’s seats that provide 3-point seat restraints, airbags, and other technologies to provide better protection to equipment operators. 
  • Always be attentive to changes in ground conditions and visibility when operating machinery.
  • Perform work a safe distance away from highwalls.
  • Maintain control of self-propelled mobile equipment while it is in motion.
  • Adequately task train mobile equipment operators.

2019 Fatality #10 / MNM #6

renewcomerLeave a comment

On June 24, 2019, a 34-year-old contractor with 10 years of experience, received fatal injuries when he fell beneath the wheels of a tractor-trailer. Miners were using a bulldozer to pull the tractor-trailer, which had become stuck in the sand. As the tractor-trailer began to be pulled, the victim was seen walking toward the side of the truck. The victim died at the scene from crushing injuries after being run over by the truck wheels.

Best Practices: 

  • Do not allow people to ride in any area of a vehicle that is not equipped with a seat belt.
  • When approaching large mobile equipment, do not proceed until you communicate and verify with the equipment operator your planned movement and location. 
  • Stay in the line of sight with mobile equipment operators. Never assume the equipment operator sees you.
  • Ensure, by signal or other means, that all persons are clear before moving equipment.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).