MNM Fatality – March 6, 2019

On March 6, 2019, a 35-year-old contractor with 35 weeks of experience was fatally injured when he was struck by a relief valve that was ejected from a 500-ton hydraulic jack.    The hydraulic jack was being engaged to make contact with the frame of a P&H 4100A shovel when the relief valve was ejected.

Best Practices: 

  • Inspect, examine, maintain, and evaluate all materials and system components used in the installation, replacement, or repair of pressurized systems to ensure they are suitable for use and meet minimum manufacturer’s specifications.
  • Test systems at lower pressures to verify connections and flow rates prior to full pressure use.
  • Position yourself in a safe location, away from any potential sources of failure, while pressurizing systems.   
  • Consult and follow the manufacturer’s recommended safe work procedures.
  • Establish and discuss safe work procedures that include hazard analysis before beginning work. Identify and control all hazards associated with the work to be performed and use methods to properly protect persons.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).

Coal Fatality – 1/5/19

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On Saturday, January 5, 2019, a 55-year-old contract miner received fatal injuries when he was pinned between a pneumatically powered air lock equipment door and the concrete rib barrier located near the shaft bottom.
Best Practices:

  • Design and maintain ventilation controls, including airlock doors to provide air separation and permit travel between or within air courses or entries.
  • Ensure that airlock doors are designed and maintained to prevent simultaneous opening of both sets of doors.
  • Ensure miners are trained in the proper use of automatic doors and procedures to follow in the event the doors malfunction.
  • Provide means to override automatic airlock doors and allow manual operation in case of an emergency.
  • Keep the path of automatic doors clear of miners and equipment.
  • When changes in ventilation are made, test automatic doors to ensure they operate safely under the new conditions.
  • Perform thorough examinations of airlock doors to assure safe operating conditions.  When a hazardous condition is found, remove the doors from service until they are repaired.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).

Fatality #12 for Coal 2018

c1812-fatalOn Thursday, November 29, 2018, a mechanic with 29 years of mining experience was severely injured when hydraulic pressure propelled a piece of metal out of a hydraulic fitting that he was examining, and the metal penetrated his head.  The miner died on December 30, 2018, as a result of his injuries.
Best Practices: 

  • Train miners to recognize hazards in pressurized systems before troubleshooting or performing work on such systems.
  • Consult and follow the manufacturer’s recommended safe work procedures.
  • Position yourself in a safe location, away from any potential sources of failure, while troubleshooting or testing pressurized systems.  When possible, examine and inspect hydraulic components while they are de-pressurized.
  • Remove pressure from the hydraulic system before beginning modifications or repairs.
  • Make modifications or repairs with proper components and parts that are adequately rated and specifically designed for such purposes.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).

Fatality #11 for Coal 2018

c1811-fatal.jpgOn December 29, 2018, a 25-year old dredge operator, with 21 weeks of experience, was fatally injured at a coal mine. The victim drowned when the dredge he was operating sank.
Best Practices: 

  • Task train all persons to recognize all potential hazardous conditions and ensure they understand safe job procedures for elimination of the hazards before beginning work.
  • Examine work areas and equipment during the shift for hazards that may be created as a result of the work being performed.
  • Conduct a risk analysis before starting non-routine tasks to ensure that all hazards are evaluated and eliminated.
  • Establish procedures requiring persons to alert coworkers when they are in danger.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).

Fatality #8 for Coal 2018

On Wednesday, October 17, 2018, a 33-year-old auger helper with 3 days of total surface mining experience received fatal injuries during auger mining activities. The victim was attempting to move a section of auger steel by using the onboard crane when he was struck in the chest.
Best Practices: 

  • Maintain equipment in safe operating condition. Excessive pressure in a hydraulic circuit can drastically alter the control of booms, etc., creating serious hazards.
  • Establish policies and procedures for auger mining including, safe work procedures for removing auger steel from the auger tray.
  • Task train miners to recognize all potential hazards and understand safe job procedures before beginning work.
  • Monitor personnel routinely to ensure safe work procedures are being followed. Unauthorized persons should be kept clear of the work area.
  • Do not place yourself in a position that exposes you to hazards. Stand clear of suspended loads having the potential of becoming off-balanced while being moved.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).

Fatality #2 for Metal/Nonmetal Mining 2018

On March 14, 2018, a 56-year old crusher maintenance employee with 15 years of mining experience sustained a fatal injury to his head while installing discharge chutes on the screen deck.  The suspended chute shifted striking him.

Best Practices

  • Stay clear of a suspended load.
  • Follow proper rigging procedures when lifting loads.
  • Establish safe work procedures and identify and remove hazards before beginning repair or maintenance tasks. Follow the equipment manufacturer’s procedures for the work being performed to ensure that all hazards have been addressed.
  • Use welded lifting eyes that are specifically intended for lifting and adequately rated for the loads being lifted.
  • Carefully inspect all rigging prior to each use.
  • Train persons to recognize and control all hazards associated with performing repair or maintenance tasks.
  • Persons should communicate during maintenance tasks with each other.
  • Position yourself only in areas where you will not be exposed to hazards resulting from a sudden release of energy.
  • Attach taglines to loads that may require steadying or guidance while suspended. Stand clear of items of massive weights having the potential of becoming off-balanced while being loaded or unloaded
  • Assign a sufficient number of persons to repair or maintenance tasks to ensure the tasks can be safely performed.
  • Do not place yourself in a position that will expose you to hazards while performing repair or maintenance tasks.
  • Miners should wear fall protection when working at elevated heights.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).

Fatality #15 for Coal Mining 2017

On Friday, December 29, 2017, at approximately 12:57 a.m., a 34-year-old bulldozer operator with 10 years of mining experience was fatally injured.  While pushing overburden toward the edge of a highwall, the bulldozer he was operating travelled over the edge, down an embankment, and came to rest approximately 400 feet from where it went over the highwall.

Best Practices

  • Ensure the bulldozer blade is kept between you and the edge when operating close to drop offs.  Dump loads short of the highwall edge and push one load into another to maintain a safe distance from the edge.
  •  Inspect the area before beginning work and remain familiar with the environment throughout the shift.  Plan the safest way to move material and maneuver equipment.
  • Reduce the throttle position when working near the edge of a highwall.
  • Properly illuminate work areas and dump sites.
  • Perform complete and thorough examinations of ground conditions.
  • Always wear a seatbelt when operating mobile equipment.  Monitor work activities routinely to ensure seatbelts are worn and safe work procedures are followed.
  • Ensure miners are trained, including task-training, to understand, recognize and avoid hazards associated with the work being performed.
  • Conduct pre-operational examinations to identify any safety defects.  Correct safety defects prior to placing equipment into service.

Click here for: MSHA Preliminary Report (pdf)

Fatality #10 for Metal/Nonmetal Mining 2017

On October 17, 2017, a miner was fatally injured while operating a bulldozer on a downward slope. While pushing overburden to a rock bench below the top of the pit, he was ejected from the cab and run over by the left track. The machine continued to tram over the edge of the 58′ highwall.

Best Practices

  • Always wear a seatbelt when operating mobile equipment.
  • Never jump from moving mobile equipment.
  • Ensure that persons are trained, including task-training, to understand the hazards associated with the work being performed.
  • Block the dozer against motion by setting the parking brake and lowering the blade to the ground before dismounting equipment.  Set the transmission lock lever to ensure the transmission is in neutral.
  • Establish and discuss safe work procedures before beginning work. Identify and control all hazards associated with the work to be performed and use methods to properly protect persons.
  • Do not place yourself in a position that will expose you to hazards while performing a task.
  • Maintain control of mobile equipment while it is in motion.
  • Maintain equipment braking systems in good repair and adjustment. Do not depend on hydraulic systems to hold mobile equipment stationary.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).

Fatality #10 for Coal Mining 2017

On July 25, 2017, a 28-year-old bulldozer operator with 1 year and 9 months of mining experience was fatally injured at a surface facility.  The victim was operating a bulldozer, pushing material off of a refuse bank before the accident occurred.  He was found lying in the bulldozer’s push path at the top of an incline near the edge of the refuse bank.  The bulldozer had run over the victim and continued over the edge of the incline, coming to rest at the bottom of the embankment.

Best Practices

  • Ensure that persons are trained, including task-training, to understand the hazards associated with the work being performed.
  • Maintain control of mobile equipment while it is in motion.
  • Maintain equipment braking systems in good repair and adjustment.  Conduct proper maintenance on safety related systems.
  • Before leaving a bulldozer unattended, operators should follow manufacturer recommended operating procedures to ensure that the equipment is secured from movement.  This could include disengaging the transmission, setting the parking brake, and lowering the bulldozer blade to the ground before dismounting the equipment.
  • Do not depend on hydraulic systems to hold mobile equipment stationary.
  • Establish and discuss safe work procedures before beginning work.  Identify and control all hazards associated with the work to be performed and use methods to properly protect persons.
  • Do not place yourself in a position that will expose you to hazards while performing a task.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).

Fatality #8 for Coal Mining 2017

On Tuesday, June 13, 2017, a 32-year-old continuous mining machine operator was fatally injured when he was pinned between the cutter head of a remote controlled continuous mining machine and the coal rib. The victim was backing the continuous mining machine from the working face when the accident occurred.

Best Practices

  • Avoid “RED ZONE” areas when operating or working near a remote controlled continuous mining machine. Ensure all personnel including the equipment operator are outside the machine turning radius before starting or moving the equipment. STAY OUT of RED ZONES.
  • Maintain a safe distance from any moving equipment and frequently review avoiding Red Zone areas.  Position the conveyor boom and the cutter head away from yourself or other miners working in the area or when moving the machine.
  • Tram or reposition a remote controlled continuous mining machine from the rear of the machine to prevent disorientation.  Never position yourself between the face and the continuous mining machine when  the machine is on.
  • Disable the continuous mining machine pump motor before handling trailing cables or positioning trailing cable tie-offs onto the machine.

For Machines Equipped with Proximity Detection Systems

  • Correct proximity detection system malfunctions when they occur and only use “Emergency Stop Override” to move the continuous mining machine to a safe location for repairs.
  • Perform recommended manufacturer’s dynamic test to ensure the proximity detection system is functioning properly.  Verify that the shutdown zones are at sufficient distances to stop the machine before contacting a miner.
  • Mine wearable components should be worn securely at all times in accordance with manufacturer recommendations and in a manner so warning lights and sounds can be seen and heard.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).