Fatality #13 for Metal/Nonmetal Mining 2013

ftl2013m13On September 19, 2013, a 32-year old laborer with 14 years of experience was killed at a dimension stone operation. The victim was operating a 2½ ton truck up a steep roadway. He was hauling water tanks in the bed of the truck when the load shifted and the truck overturned, crushing him.

Best Practices

  • Task train mobile equipment operators adequately and ensure they demonstrate proficiency in all phases of mobile equipment operation before performing work.
  • Conduct adequate pre-operational checks prior to operating mobile equipment.
  • Ensure that loads are stable and secured before transporting.
  • Never exceed equipment manufacturer’s load limits.
  • Always wear a seat belt when operating self-propelled mobile equipment.
  • Maintain control of self-propelled mobile equipment while it is in motion.
  • Operate mobile equipment at speeds consistent with the conditions of roadways, tracks, grades, clearance, visibility, curves, and traffic.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #11 for Metal/Nonmetal Mining 2013

ftl2013m11On September 16, 2013, a 58-year old truck driver with 25 years of experience was killed at a crushed stone operation. The victim was driving a loaded haul truck out of a quarry when the truck traveled through a berm and over an 80-foot highwall. The victim was ejected from the truck.

Best Practices

  • Provide and maintain adequate berms or guardrails on the banks of roadways where a drop-off exists.
  • Conduct adequate pre-operational checks prior to operating mobile equipment.
  • Always wear a seat belt when operating self-propelled mobile equipment.
  • Maintain control of self-propelled mobile equipment while it is in motion.
  • Operate mobile equipment at speeds consistent with the conditions of roadways, tracks, grades, clearance, visibility, curves, and traffic.
  • Do not exit or jump from moving mobile equipment.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #10 for Coal Mining 2013

ftl2013c10On Tuesday, July 2, 2013, a 35-year old continuous mining machine operator (victim), with 11 years mining experience, was killed when he was struck by a battery-powered coal hauler and pinned between the coal hauler and the coal rib. The victim was taking a lunch break behind a line curtain the No. 4 entry and the intersection of the last open crosscut, which was in the haulage route to the continuous mining machine.

Best Practices

  • Ensure that all persons are positioned to avoid danger from moving equipment. Never position yourself in an area or location where equipment operators cannot readily see you.
  • Use proximity detection systems to protect personnel from accidents of this type. See the proximity detection single source page on the MSHA web site.
  • Use transparent curtain for check and line curtains in the active face areas.
  • Sound audible warnings when the equipment operator’s visibility is obstructed, such as when making turns, reversing direction, or approaching ventilation curtains. Assure that the sound level of audible warnings is significantly higher than that of the ambient noise.
  • Energize the lights in the direction of travel when operating haulage equipment.
  • Equipment operators should come to a complete stop and sound an audible warning before proceeding through ventilation controls.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf).

Fatality #9 for Metal/Nonmetal Mining 2013

ftl2013m09On June 13, 2013, a 50-year old mechanic with 15 years of experience was killed at a stone operation. He was operating a 35 ton articulated haul truck down a haul road. The truck went out of control and hit a berm, propelling it in the air. The truck came to a stop with the bed overturned and the cab upright. The victim was ejected from the truck.

Best Practices

  • Always wear a seat belt when operating self-propelled mobile equipment.
  • Do not operate mobile equipment with reported brake problems. Use other means to move the mobile equipment to a safe area for inspection and repair.
  • Ensure that mobile equipment operators are task trained adequately in all phases of mobile equipment operation, including the mobile equipment’s capabilities, operating ranges, load-limits and safety features, before operating mobile equipment.
  • Maintain equipment steering and braking systems in good repair and adjustment. Always follow the manufacturer’s service and maintenance schedules.
  • Never rely on engine brakes and transmission retarders as substitutes for keeping brakes properly maintained.
  • Conduct adequate pre-operational checks to ensure the service brakes will stop and hold the mobile equipment prior to operating.
  • Operators of self-propelled mobile equipment shall maintain control of the equipment while it is in motion.
  • Operating speeds shall be consistent with conditions of roadways, tracks, grades, clearance, visibility, curves, and traffic.
  • Do not attempt to exit or jump from moving mobile equipment.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #8 for Metal/Nonmetal Mining 2013

ftl2013m08On June 2, 2013, a 42-year old miner with 2½ years of experience was killed at an underground gold mine. The victim was operating a Load Haul Dump (LHD), preparing to backfill a stope, when the LHD overtraveled the edge of the stope and fell into the open hole.

Best Practices

  • Establish policies and procedures for conducting specific tasks.
  • Before beginning any work, ensure that persons are properly task trained and understand the hazards associated with the work to be performed.
  • Provide berms, bumper blocks, safety hooks or similar impeding devices at dumping locations where there is a hazard of overtravel or overturning.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #9 for Coal Mining 2013

ftl2013c09On Thursday, June 6, 2013, a 36-year-old conveyor belt foreman with 4 years of mining experience was killed while checking a belt wiper at the belt conveyor discharge. He was positioned at the end of an elevated catwalk parallel to the belt drive to check the wiper. When the victim contacted the guardrail at the end of the catwalk, it gave way and he fell below onto the moving belt conveyor.

Best Practices

  • Check guards along belt conveyors for stability and good repair.
  • Train all employees thoroughly on the dangers of working or traveling around moving conveyor belts.
  • Install appropriately-designed railings, barriers, or covers at all required conveyor belt locations, and ensure it is maintained in structurally sound condition.
  • Perform thorough workplace examinations. Inspect the work areas for all potential hazards including places that persons may fall from or through.
  • Provide belt conveyor stop and start controls at areas where miners must access both sides of the conveyor. Provide these areas with adequate crossing facilities (e.g. cross-overs or cross-unders).
  • Do not assume handrails or guards are strong enough to support you, and never lean against or support your weight on guarding.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf).

Fatality #7 for Metal/Nonmetal Mining 2013

ftl2013m07

On May 17, 2013, a 22-year old mucker with 31 weeks of experience was killed at an underground molybdenum mine. The victim was checking a derailed loaded ore car when he was pinned between it and another loaded ore car.

Best Practices

  • Establish policies and procedures for conducting specific tasks.
  • Before beginning any work, ensure that persons are properly task trained and understand the hazards associated with the work to be performed.
  • Maintain communications with all persons performing the task.
  • Conduct adequate pre-operational checks and ensure that all braking systems on mobile equipment are functioning properly.
  • Do not work or cross between rail cars unless the locomotive is stopped and the operator is notified and acknowledges your presence.
  • Never place yourself between rail cars without blocking them to prevent movement.
  • Maintain the track and track mounted equipment to prevent derails.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #6 for Metal/Nonmetal Mining 2013

ftl2013m06On April 27, 2013, a 58-year old mechanic with 2 years of experience was killed at a surface gypsum operation. The victim was clearing a blockage on a mobile track-mounted crusher when he became entangled in the discharge conveyor.

Best Practices

  • Establish policies and procedures for conducting specific tasks on belt conveyors.
  • Before beginning any work, ensure that persons are task trained and understand the hazards associated with the work to be performed.
  • Do not perform work on a belt conveyor until the power is off, locked, and tagged, and machinery components are blocked against motion.
  • Provide emergency stop mechanisms at the control panel(s) and at ground level where maintenance or repair work is performed.
  • Provide appropriate controls to protect any person working near a stalled conveyor from unexpected motion.
  • Maintain communications with all persons performing the task. Before starting belt conveyors, ensure that all persons are clear.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #6 for Coal Mining 2013

ftl2013c06On Tuesday, February 19, 2013, a 44-year old shuttle car operator, with four years of experience, was killed when he was pinned underneath the battery end of a section scoop. The accident occurred on the No. 3 Section in the first connecting crosscut inby the feeder between the Number 5 and 6 entries. The victim was shoveling along the ribs of the crosscut when a battery-powered scoop backed into the crosscut, striking him.

Best Practices

  • Train miners to establish and use effective means of communication while operating and working around mobile equipment.
  • Know your location relative to the movement of mobile equipment and never position yourself between any piece of equipment in motion and a stationary object. Assume the equipment operator has not seen you, unless eye contact is confirmed and signal your presence to equipment operators.
  • Install and utilize Proximity Detection Systems on continuous mining machines and haulage equipment to prevent these types of accidents and fatalities. See More…
  • Use cameras mounted on section haulage equipment and utility equipment, such as scoops, to improve the visibility of machine operators.
  • When operating equipment, sound audible warnings when traveling around turns or blind spots, through ventilation curtains, and any other time the equipment operator’s visibility is limited or obstructed.
  • Never position extraneous material or supplies on top of mobile equipment, or position the machine’s batteries in a manner which can interfere with or obstruct the visibility of the machine operator.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf).

Fatality #5 for Coal Mining 2013

ftl2013c05On Tuesday, February 12, 2013, a 51-year-old motorman with 31 years of mining experience was seriously injured while attempting to re-rail a shield carrier. The shield carrier was raised with an air bag. The victim was attempting to straighten the wheels and pry the wheel flange high enough to clear the rail. As the wheel flange cleared the rail, the shield carrier shifted, causing the slate bar to fly back and strike the victim in the face. The victim later died of the injury.
Best Practices

  • Block or secure equipment being raised against motion so it cannot suddenly shift.
  • Always be aware of the stored potential energy when raising or lowering items.
  • Make sure the lifting device has a secure base before lifting an item.
  • When lifting items and the desired height cannot be reached, block the item in position and lower the lifting device to establish a higher base.
  • Ensure that personnel are trained to recognize hazardous work procedures where inadvertent movements could cause injury.
  • Discuss work procedures and identify all hazards associated with the work to be performed, along with the methods to protect personnel.
  • Ensure personnel are equipped with proper equipment and are knowledgeable of safe procedures for rerailing.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf).