Fatality #8 for Coal Mining 2012

On Thursday, May 17, 2012, at approximately 12:00 p.m., a 57-year-old mechanic was killed at a coal preparation plant. The victim was standing on a 14-foot fiberglass extension ladder when it became unstable and slid across an I-beam. He fell down an adjacent hoist well opening 39 feet to the concrete floor below. He was attempting to cut and remove a 12-inch hoist beam located above the third floor in the plant.

Best Practices

  • Use fall protection when working in an elevated position and securely tie-off where the danger of falling exists.
  • Ensure all workers are adequately trained in the use of fall protection and restraint devices.
  • Examine fall protection equipment and personal protective equipment before each use. Ensure that defective equipment is replaced.
  • Use a ladder only on a stable and level surface, unless it has been secured (top or bottom) to prevent displacement.
  • Properly position ladders to ensure that footing is secure, that the ladder is resting in a manner that prevents movement, and that the ladder is protected from being struck by moving objects.
  • Keep your body centered between the rails of the ladder at all times. Do not lean too far to the side while working.
Click here for: MSHA Preliminary Report (pdf),  MSHA Investigation Report (pdf).

Fatality #7 for Coal Mining 2012

On Wednesday, April 25, 2012, a 61-year-old demolition contractor with approximately 20 years of experience was killed from injuries received while dismantling a conveyor stacker belt from the surface area of an inactive underground coal mine. The victim had completed the final torch cut on an elevated, inclined stacker frame support beam containing the counter-weight, when the structure fell. The structure contacted the walkway (catwalk) where the victim was located. This section of the walkway, approximately 25 feet long, broke loose from the main structure, causing the victim to fall approximately 27 feet.

Best Practices

  • Establish safe work procedures, which include incorporating the manufacturer’s recommendations, to assure that workers are not exposed to hazards when performing maintenance, repairs, or demolition activity.
  • Prior to beginning work, ensure that all workers are trained in safe work procedures.
  • Examine work areas during the shift for hazards that may be created as a result of the work being performed.
  • Before starting any work, clear the area of tripping and stumbling hazards.
  • Provide and maintain safe access to all work areas.
  • Secure structures against unexpected movement when performing demolition work.
  • Use appropriate fall protection where there is a danger of falling.
  • Stay focused on your work for your own safety and the safety of your fellow workers.
Click here for: MSHA Preliminary Report (pdf),  MSHA Investigation Report (pdf).

Fatality #3 for Metal/Nonmetal Mining 2012

On February 22, 2012, a 46 year-old plant mechanic with 7 years of experience was injured at a crushed stone operation when he fell 16 feet from an elevated walkway of a conveyor to the ground below. The victim and a coworker had been bolting a snub pulley in position. The coworker was positioned on a walkway on the other side of the belt. The victim was hospitalized and died on February 26, 2012.

Best Practices 

  • Establish and discuss safe work procedures. Before starting any work, identify and control all hazards.
  • Train all persons to recognize and understand safe job procedures, including the proper use of fall protection.
  • Always use fall protection when working where a fall hazard exists.
  • Install railings or cables when persons are required to work or travel near the edge of a structure.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #14 for Metal/Nonmetal Mining 2011

On November 17, 2011, a 26 year-old contract underground miner with 3½ years of experience was seriously injured in a silver mine. He died at a hospital on November 19, 2011. The victim and a coworker were attempting to dislodge muck in a bin excavation when the muck they were standing on started to flow. The victim was wearing a safety harness attached to a self-retracting lanyard; however, the lanyard extended and did not lock before he became engulfed. The other miner was freed immediately, treated, and released from the hospital.

Best Practices
 

  • Wear a safety harness and attach it to a securely anchored lanyard, where there is a danger of falling.
  • In applications where the danger is not limited to a free-fall, do not use lanyards that depend on free-fall speed to lock. Follow the manufacturer’s recommendations.
  • Ensure that persons working on material in bins, silos, hoppers, tanks, and surge piles are properly tied-off, with one line tender per person. No persons should enter the facility until the supply and discharge equipment are locked out.
  • Establish policies and procedures for safely clearing muck in a bin excavation and ensure that persons follow these safe procedures.
  • Ensure that persons are task-trained and understand the hazards associated with the work being performed and the proper use of their personal protective equipment.
Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #10 for Metal/Nonmetal Mining 2011

On September 23, 2011, a 32 year-old plant operator with 10 years of experience was killed at a sand and gravel operation. The victim was changing a screen in the plant when he fell approximately 56 feet to the ground below. He was standing on a steel rail that had been placed between the midrail of the protective rail surrounding the screen deck work platform and the screen structure.

Best Practices

  • Establish and discuss safe work procedures. Before starting any work, identify and control all hazards.
  • Train all persons to recognize and understand safe job procedures, including the purpose of fall protection barriers and the proper use of fall protection.
  • Always use fall protection when working where a fall hazard exists.
Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report(pdf), Overview(powerpoint), Overview (pdf).

Fatality #7 for Coal Mining 2011

On Thursday, June 9, 2011, a 53 year-old contract steelworker, with over 16 years of coal mine experience, was killed when he fell approximately 8 feet from a steel beam. He hit a lower cross beam before he landed on a conveyor belt cover located about 32 inches below the cross beam. The victim had been engaged in cutting operations just prior to the fall, and was repositioning when he removed his lanyard tie-off safety device from the location where it was secured.
Best Practices

  • Wear and use fall protection, maintaining 100 per cent tie off, when fall hazards exist.
    See TieOff.asp
  • Ensure workers are trained and understand the proper use of restraint devices.
  • Provide self retracting lanyard mechanisms when possible.
  • Ensure secure footing in all work areas.
  • Examine tools and personal protective equipment routinely and replace when defects or wear is evident.
  • Conduct a risk assessment of the work area prior to beginning any task and identify all possible hazards. Use the SLAM; Stop, Look, Analyze, and Manage approach for work place safety.
Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf).

Fatality #6 for Metal/Nonmetal Mining 2011

On June 4, 2011, a 39 year-old mill operator with 1 year and 14 weeks of experience was killed at a surface gold operation. The victim was sweeping in a crusher building when he fell through an opening approximately 60 feet to the floor below. The cover for the opening was not secured in place.

Best Practices

  • Establish and discuss safe work procedures. Identify and control all hazards. Train all persons to recognize and understand safe job procedures before beginning work.
  • Always use fall protection when working where a fall hazard exists.
  • Protect openings near travelways through which persons may fall by installing railings, barriers, or covers.
  • Keep temporary access opening covers secured in place at all times when the opening is not being used.
  • Ensure that areas are barricaded or have warning signs posted at all approaches if hazards exist that are not immediately obvious.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report(pdf), Overview(powerpoint), Overview (pdf).

 

Fatality #10 for Metal/Nonmetal Mining 2010

On June 12, 2010, a 46-year-old contractor welder was fatally injured at a crushed stone operation. He was preparing to weld on an overhead ventilation duct. The victim was using a ladder to access the duct when he fell over a handrail approximately 45 feet to the ground.

Best Practices

  • Always use fall protection when working where a fall hazard exists.
  • Position ladders to ensure their stability and to eliminate trip hazards.
  • Always face the ladder when climbing or working from a ladder.
  • Do not lean to reach items while standing on a ladder.
  • Always maintain three points of contact with the ladder when climbing.
Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview(pdf), Spanish Fatalgram (pdf)


Fatality #6 for Metal/Nonmetal Mining 2009

On April 14, 2009, a 38 – year old contractor carpenter with 8 years of experience was fatally injured at a cement plant under construction. While dismantling a section of scaffolding, the victim lost his balance and fell when one end of the metal pan on which he was standing shifted unexpectedly. As he fell backward, the victim’s safety lanyard slipped off the end of the horizontal scaffold to which he was tied.

Best Practices

  • Train persons to recognize the hazards associated with the type of scaffold being used and how to control or minimize those hazards.
  • Wear fall protection where there is a danger of falling.
  • Where possible anchor fall protection to permanent support structure.
  • Follow the manufacturer’s procedures for assembly and disassembly of scaffold systems.
  • Ensure that scaffolding is properly connected and braced to prevent side sway.
  • Prior to using scaffolding, inspect the structure to ensure that it has not been altered.

Click here for: MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf)