2019 Fatality #8 / Coal #4

On May 22, 2019, a 48-year-old continuous mining machine operator with 12 years of experience was severely injured when a section of coal/rock rib measuring, 48 to 54” long, 24” wide, and 28” thick, fell and pinned him to the mine floor. At the time of the accident, the victim was in the process of taking the second cut of a crosscut and was moving the mining machine cable that was adjacent to the coal/rock rib. The victim was hospitalized and due to complications associated with his injuries, passed away 8 days later.

Best Practices: 

  • Install rib bolts with adequate surface area coverage, during the mining cycle, and in a consistent pattern for the best protection against rib falls.
  • Follow the requirements in the approved roof control plan, and remember it contains minimum safety requirements.  Install additional support when rib fractures or other abnormalities are detected.  Revise the plan if conditions change and cause the support system to no longer be adequate.
  • Be aware of potential hazards when working or traveling near mine ribs, especially when geologic conditions (such as thick in-seam rock partings) could cause rib hazards.  Take additional safety precautions while working in these conditions.  Correct all hazardous conditions before allowing miners to work or travel in these areas.
  • Perform complete and thorough examinations of pillar corners, particularly where the angle formed between an entry and a crosscut is less than 90 degrees.
  • Adequately support loose ribs or scale loose rib material from a safe location using a bar of suitable length and design.
  • Task train all miners to conduct thorough examinations of the roof, face, and ribs where persons will be working or traveling and to correct all hazardous conditions before miners work or travel in such areas.  Continuously watch for changing conditions and conduct more frequent examinations when abnormal conditions are present.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).

2019 Fatality #7 / MNM #4

Fatality #8

On May 18, 2019, a 34-year-old plant operator with 8 years of experience received fatal injuries when he was ejected from a man lift basket. The victim was tramming while elevated at 28 feet. The miner was wearing a fall protection harness with a retractable lanyard but it was not secured/tied off to the man lift basket. 

Best Practices: 

  • Always stay connected/tie off.  Always attach the lanyard of the approved fall protection device to the designated attachment point.
  • Use boom functions instead of tram functions to position the platform close to obstacles.
  • Ensure that persons are properly task trained regarding safe operating procedures before allowing them to operate mobile equipment.
  • Do not place yourself in a position that will expose you to hazards while performing a task.
  • Ensure that access gates or openings are closed.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).

2018 MNM Fatalities Compiled

Each year I compile a pdf of all the fatalities into mnm and coal pdfs. (Starting with 2019 both will be in the same document since MSHA is combining them). I just completed the 2018 metal/nonmetal one. You can move from fatality to fatality with bookmarks that are built in or just search a word like “loader” and find all the references to that in all fatalities for the year. It is also posted in the Resources tab above where I’ll add some past years as I get time or requests.

2018 MNM Fatalities

2019 Fatality – Rescinded 6/6/19

2019 Fatality #7

On May 13, 2019, a 57-year-old truck driver with 12 years of experience was fatally injured when his haul truck rolled over. The haul truck was ascending a haul road when it slowed, stopped, and rolled backwards over 300 feet. The haul truck then ran up a hill, which caused it to roll over.

Best Practices: 

  • Task train mobile equipment operators adequately and ensure each operator can demonstrate proficiency in all phases of mobile equipment operation before performing work.
  • Conduct adequate pre-operational checks and correct any defects affecting safety in a timely manner prior to operating mobile equipment.
  • Maintain control of self-propelled mobile equipment while it is in motion.
  • Load trucks within the safe operating range based on the load rating of the truck, the road grade, and weather conditions.
  • Exercise caution when approaching grades and operate mobile equipment at speeds consistent with the conditions of roadways, tracks, grades, clearance, visibility, curves, and traffic.
  • Maintain equipment in accordance with manufacturer’s service and maintenance schedules.

Rescission Date:  June 26, 2019

The Acting Chair of MSHA’s Chargeability Review Committee reviewed the death certificate, autopsy report, and MSHA’s accident investigation findings and determined that the miner died from natural causes.  The  fatality is not chargeable to the mining industry.

[Since MSHA in their infinite wisdom is no longer counting MNM vs. Coal that confuses the number on every fatality for 2019 after this. I have attempted to go back and change those already posted so they correspond to the numbers MSHA references, but you may notice some text within the fatalgram that references old numbers. – Randy]

MNM Fatality – May 13, 2019

Fatality #6

On May 13, 2019, a 59-year-old supervisor with 40 years of experience was fatally injured when the stationary crane he was operating fell 85 feet into the quarry.

Best Practices: 

  • Ensure all safety devices are functional.
  • Conduct a visual inspection of the equipment, load, and rigging prior to placing equipment in operation..
  • Conduct a visual inspection of site conditions and potential hazards.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).

2019 Fatality #5 / Coal #3

On Thursday, March 7, 2019, a 38-year-old miner with 10 years of mining experience received fatal injuries while he was working on the pad of a highwall mining machine (HWM).  The miner was contacted in a pinch point between a post and a section of the HWM (i.e. push beam) that was being removed as part of the normal mining cycle.

Best Practices: 

  • Establish and discuss safe work procedures for removing push beams.  Identify and control all hazards and develop methods to protect miners.
  • Determine the proper working position to avoid pinch points.  Monitor personnel to ensure safe work procedures are followed.
  • Always follow the equipment manufacturer’s recommended maintenance procedures and discuss these procedures during training.
  • Train miners to recognize potential hazardous conditions and understand safe job procedures before beginning work. 

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).

2019 Fatality #4 / MNM #2

On March 7, 2019, a 46-year-contractor with three years of experience was fatally injured when he lost his balance and fell backwards through a narrow gap between two log washers and landed on a cable tray approximately 12 feet below.  The victim was changing drive belts on a log washer motor when his wrench slipped off of a bolt he was tightening, causing the loss of balance.

Best Practices: 

  • Always use fall protection equipment, safety belts and lines, when working at heights and near openings where there is a danger of falling.
  • Always be aware of your surroundings and any hazards that may be present.
  • Have properly designed handrails, guards, and covers securely in place at openings through which persons may fall.
  • Train personnel in safe work procedures regarding the use of handrails and fall protection equipment during maintenance and construction activities and ensure their use.
  • Conduct workplace examinations in order to identify and correct hazards prior to performing work.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).

MNM Fatality – March 6, 2019

On March 6, 2019, a 35-year-old contractor with 35 weeks of experience was fatally injured when he was struck by a relief valve that was ejected from a 500-ton hydraulic jack.    The hydraulic jack was being engaged to make contact with the frame of a P&H 4100A shovel when the relief valve was ejected.

Best Practices: 

  • Inspect, examine, maintain, and evaluate all materials and system components used in the installation, replacement, or repair of pressurized systems to ensure they are suitable for use and meet minimum manufacturer’s specifications.
  • Test systems at lower pressures to verify connections and flow rates prior to full pressure use.
  • Position yourself in a safe location, away from any potential sources of failure, while pressurizing systems.   
  • Consult and follow the manufacturer’s recommended safe work procedures.
  • Establish and discuss safe work procedures that include hazard analysis before beginning work. Identify and control all hazards associated with the work to be performed and use methods to properly protect persons.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).

Coal Fatality – 1/14/19

On Monday, January 14, 2019, a 56-year-old survey crew member with approximately 30 years of mining experience was fatally injured after he was struck by a loaded shuttle car. The victim was measuring the mining height in an entry that was part of the travelway used by the shuttle car to access the section feeder.
Best Practices:

  • Before performing work in an active haulage travelway, communicate your position and intended movements to mobile equipment operators and park mobile equipment until work has been completed.
  • Never assume mobile equipment operators can see you.  Always wear reflective clothing and permissible strobe lights to ensure high visibility when traveling or working where mobile equipment is operating.
  • Be aware of blind spots on mobile equipment when traveling in the same areas where mobile equipment operates.
  • Place visible warning and barrier devices at all entrances to areas prior to performing work in active travelways of mobile equipment.
  • Operate mobile equipment at safe speeds and sound audible warnings when visibility is obstructed, making turns, reversing direction, etc.  Ensure sound levels of audible warnings are significantly higher than ambient noise.
  • Ensure directional lights are on when equipment is being operated.  Maintain all lights provided on mobile equipment in proper working condition at all times.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).

Coal Fatality – 1/5/19

1901c01

On Saturday, January 5, 2019, a 55-year-old contract miner received fatal injuries when he was pinned between a pneumatically powered air lock equipment door and the concrete rib barrier located near the shaft bottom.
Best Practices:

  • Design and maintain ventilation controls, including airlock doors to provide air separation and permit travel between or within air courses or entries.
  • Ensure that airlock doors are designed and maintained to prevent simultaneous opening of both sets of doors.
  • Ensure miners are trained in the proper use of automatic doors and procedures to follow in the event the doors malfunction.
  • Provide means to override automatic airlock doors and allow manual operation in case of an emergency.
  • Keep the path of automatic doors clear of miners and equipment.
  • When changes in ventilation are made, test automatic doors to ensure they operate safely under the new conditions.
  • Perform thorough examinations of airlock doors to assure safe operating conditions.  When a hazardous condition is found, remove the doors from service until they are repaired.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).