Fatality #14 for Metal/Nonmetal Mining 2016

m14On September 15, 2016, a 60 year old Mechanic, with 28 years of experience, was fatally injured at a Magnesite facility. The victim was seriously injured when he fell while dismounting a front end loader. The victim was hospitalized and died on September 26, 2016.

Best Practices

  • Always use the “Three Points of Contact” method. Use either two hands and one foot, or one hand and two feet when mounting and dismounting equipment.
  • Keep hands free of any objects when making three points of contact.
  • Maintain traction by ensuring footwear is free of potential hazards such as dirt, oil, and grease.  Slip resistant material can be coated to existing foot holds and handrails.
  • Use hoisting materials to transport tools and other objects that may keep hands from being free.
  • Inspect contact areas for slip or trip hazards.
  • Ensure steps and handrails are properly secured and free of defects and debris and always face equipment when mounting or dismounting it.
  • Ensure landing areas are equipped with adequate lighting.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #13 for Metal/Nonmetal Mining 2016

m13-jpgOn September 21, 2016, a 52 year old contract drill operator / mechanic, with more than 30 years of experience, was killed at a limestone mine while performing maintenance on a truck-mounted rotary drill.  At the time of the accident, the victim was attempting to remove the spindle cap from the top of the drill head while standing on the drilling deck.  The victim was using a modified pipe wrench in an attempt to loosen the spindle cap using the machine’s drill rotation hydraulics by reaching into the operator’s compartment.  As the victim activated the drill rotation lever, the wrench swung and struck him.  The force of the impact knocked him against the operator’s cab, denting the frame and breaking the side window while the rotating wrench pierced his abdomen.  As the victim attempted to climb down an adjacent step ladder, he was observed falling to the ground and striking his head.  The victim was transported to a local hospital and died later that day as a result of his injuries.

Best Practices

  • Establish and discuss safe work procedures to be used while performing maintenance on machinery.  Incorporate the manufacturer’s recommended operating procedures into related safety and task training programs.
  • Train all persons to recognize the potential hazards and understand safe work procedures to eliminate hazards before beginning work.
  • Ensure that machinery components are blocked against hazardous motion prior to performing maintenance or repairs.
  • Use appropriate equipment and hand tools for the job.
  • Do not place yourself in a position that will expose you to hazards while performing a task.
  • Stay inside of the drill cab when operating the drill.
  • Monitor personnel routinely to determine that safe work procedures are followed.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #12 for Metal/Nonmetal Mining 2016

m12On September 8, 2016, a 58-year old Haul Truck Operator with 23 years of experience was killed at a granite mine.  The victim was operating a Caterpillar 773E haul truck and was returning to the pit to be loaded with shot rock. The truck veered from the right side of the haul road to the left and traveled over the berm at the top of the highwall.  The truck landed upside down approximately 150 feet below.  The victim was found outside the haul truck.

Best Practices

  • Always wear a seat belt when operating a haul truck or mobile equipment.
  • Conduct thorough, in depth task training to cover potential hazards.
  • Monitor employees regularly to ensure seat belts are worn when operating mobile equipment.
  • Emphasize that improperly worn seat belts can NOT provide the proper restraint to necessary to protect equipment operators in hazardous situations.
  • Conduct pre-operational checks to identify defects that may affect the safe operation of equipment before being placed into service.
  • Observe all speed limits, traffic rules, and ensure that grades on haulage roads are appropriate for haulage equipment being used. Maintain control and stay alert when operating mobile equipment.
  • Provide and maintain adequate berms and other barriers of mid-axle height.
  • Perform safety inspections that include braking systems and seat belts before operating equipment; promptly remove equipment from service if defects affecting safety are found.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #11 for Metal/Nonmetal Mining 2016

m11On August 9, 2016, a 33 year old Leadman Contractor, with 4 years of experience, was killed at a cement plant loadout.  The victim was attempting to replace the lift cable pulleys on the barge loadout chute, when the anchor point for the temporary rigging separated from the loadout chute and it unexpectedly fell. The falling loadout chute caused the lift cables to tighten and the lift cables pinned the victim to the loadout chute causing fatal injuries.

Best Practices

  • Establish and discuss safe work procedures before beginning work. Identify and control all hazards associated with the work to be performed and the methods to properly protect persons.  Consult and follow the manufacturer’s recommended safe work procedures for the maintenance task.
  • Task train all persons to recognize all potential hazardous conditions and to understand safe job procedures for elimination of the hazards before beginning work.
  • Examine work areas during the shift for hazards that may be created as a result of the work being performed.  Monitor persons routinely to determine safe work procedures are followed.
  • Conduct a complete pre-operational inspection of equipment that includes checking winches and cables.
  • Position yourself in areas where you will not be exposed to hazards resulting from a sudden release of energy.  Be aware of your location in relation to machine parts that can move.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #8 for Coal Mining 2016

c08On Friday, September 23, 2016, a 46-year-old miner was fatally injured in a vehicle accident that occurred along a portion of a mine’s access/haul road. The victim (passenger) and a coworker (driver) were traveling down an inclined portion of the road when the driver apparently lost control of the pickup truck, causing it to strike the road berm and roll over in the roadway.

Best Practices

  • Always wear a seat belt when operating mobile equipment, including personal trucks and automobiles.
  • Operate vehicles and equipment at safe speeds, maintain control at all times, and adjust speed for the prevailing conditions (road grade, visibility, inclement weather, etc).
  • Avoid using hand-held cell phones or texting while operating any mobile equipment.
  • Ensure that traffic rules, speed limits, and warning signs are posted in visible locations along the roadway.  Ensure the rules are obeyed.
  • Ensure that access roads on mine property used by miners in personal vehicles are maintained and are free of hazards.
  • Provide proper training to all employees on roadway hazards.
  • Maintain steering and braking systems in good repair and adjustment.

NOTE: This fatality was later determined to NOT be mining related and was removed, reducing 2016 Coal Fatalities to 8.

Fatality #7 for Coal Mining 2016

c07On Friday, July 29, 2016, a 58-year-old miner with 40 years of mining experience sustained fatal injuries when an ignition occurred in the shaft he and another miner were working above.  Two miners were welding threaded blocks to secure guarding around the drive-shaft between a motor and dewatering pump.  Methane ignited within the shaft, and the victim was in the direct line of the ignition force.  On August 4, 2016, the victim died from the injuries received during the accident.

Best Practices

  • Do not weld, cut, or solder with an arc or flame where methane is detected in excess of 1% by volume.  Provide supplemental ventilation in work areas where methane may be encountered.
  • Conduct proper examinations for methane immediately before and periodically during welding, cutting, or soldering, especially in areas likely to contain methane.  Perform examinations with properly calibrated methane detectors that are capable of detecting concentrations greater than 5%.
  • Ensure smoldering metal or sparks from welding, cutting, or soldering do not result in the ignition of combustible materials or methane.  Install non-combustible barriers below welding, cutting, or soldering operations in or over a shaft.
  • Provide adequate training on the characteristics of mine gases and in the use of handheld gas detectors, including the use of extendable probes or pumps.
  • Always use non-sparking tools when working where there is a potential for flammable or explosive methane concentrations and, when practicable, utilize options which do not involve welding or cutting when working near these areas.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).

Fatality #10 for Metal/Nonmetal Mining 2016

m10On July 25, 2016, a 59 year old Excavator Operator, with 17 years of experience, was killed at a limestone quarry.  Prior to the accident, the victim was loading shot rock into haul trucks. While waiting for the haul trucks to return, the victim was separating out over sized rocks when the cab of his excavator was struck by falling material from the highwall.

Best Practices

  • Operate excavators with the cab perpendicular to, and swinging away from, the highwall.
  • Examine highwalls from as many perspectives as possible (bottom, sides, and top/crest) while maintaining the safety of the examiner(s). Look for signs of cracking or other geologic discontinuities.
  • Maintain access to the top of highwalls so that thorough examinations can be conducted.
  • Perform supplemental examinations of highwalls, banks, benches, and sloping terrain in the working area during and following inclement weather.
  • Immediately remove all personnel exposed to hazardous ground conditions, barricade, and/or post signs to prevent entry, and promptly correct unsafe conditions.
  • Use mining methods that ensure highwall stability and safe working conditions.
  • Look, Listen and Evaluate your highwall and pit conditions daily, especially after each rain, freeze, or thaw.
  • Establish and discuss safe work procedures for working near highwalls.  Be your own examiner and find hazards before they find you.

Refer to PIB P10-09 ‘Safety Precautions for Operating Rubber Tired and Track-Mounted Excavators’ for additional information regarding hazards related to operating excavators at surface mines.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #9 for Metal/Nonmetal Mining 2016

m09On June 27, 2016, a 61-year old Mine Superintendent, with 24 years of experience, was killed at a limestone quarry.  The victim was building a ramp to the lower bench, was positioning his haul truck to dump a load of material near the edge of a highwall, and rolled backwards over the 90 foot highwall.

Best Practices

  • Utilize ground control methods, such as berms and dumping short to maintain distance from a drop off.
  • Maintain equipment braking and steering systems in good repair and adjustment.
  • Maintain control of self-propelled mobile equipment while it is in motion.
  • Establish and discuss safe work procedures before beginning work.  Routinely monitor work habits and examine work areas to ensure that safe work procedures are followed.
  • Identify and control all hazards associated with the work to be performed.
  • Ensure that the mining practice creates grades at the top of highwalls that slope down away from the edge.
  • Follow the manufacturer’s recommended brake performance test procedures especially after brake maintenance is performed.  Where no manufacturer test procedures are available, develop mine-specific brake performance test procedures.
  • Train all truck drivers to maintain the truck perpendicular to the edge when backing up at a dump site.  Slope the dump area so that trucks must back up a slight grade.
  • Get out of your equipment and inspect the work area before performing your job.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #7 & 8 for Metal/Nonmetal Mining 2016

m07-08On June 3, 2016, a 24-year old haul truck operator, with 9 months of experience, and a 56-year old hydraulic excavator operator, with 6 years of experience, were killed at a sand and gravel operation.  The two miners were working in a pit next to an abandoned roadway embankment, which partially bound an old pit.  Waste clay and sand had been placed in the old pit for reclamation purposes.  The embankment failed and the tailings and slurry engulfed both miners.

Best Practices

  • Make sure that embankments containing ponds of water, tailings, processing waste, or other fluids are designed and constructed to be stable, and that mining operations are kept a safe distance away.
  • Provide hazard training to all personnel working on or near an impoundment to recognize hazards associated with the impoundment, such as surface cracks or piping, and to recognize adverse conditions and environmental factors that can decrease stability before beginning work.
  • Embankments adjoining workplaces and travelways should be examined weekly or more often if changing ground conditions warrant.
  • Adverse weather, such as heavy rain, may introduce or increase hazardous conditions associated with impoundments, highwalls, and embankments. Workplace examinations should be increased when these hazards are present to recognize changing conditions.
  • Before beginning work, conduct a workplace exam from as many perspectives as possible (bottom, sides, and top/crest) of ground conditions that could create a hazard to persons and repair, support or remove if found immediately.  Correct hazardous conditions by working from a safe location.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #6 for Metal/Nonmetal Mining 2016

m06On May 10, 2016, a 46-year old maintenance man with 6 years of experience was fatally injured at a cement plant. The victim went to the top of the slurry tank to start the rake system. He fell 50 feet through a 3-foot by 4-foot opening in the walkway into the empty slurry tank below.

Best Practices

  • Protect openings near travelways by installing railings, barriers, or covers.
  • Ensure covers or railings protecting temporary access openings are secured in place at all times when an opening is not being used.
  • Provide readily visible warning signs that clearly display the nature of the hazard and any protective action required.
  • Wear fall protection where there is a danger of falling.
  • Establish and discuss safe work procedures. Identify and control all hazards to finish the job safely.
  • Train all persons, especially workplace examiners, to recognize and understand safe job procedures before beginning work. Communicate and correct hazards in a timely manner.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).